Lubricating Oil Composition for Chiller Refrigerants

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Solution Overview

Problem

Lubricating oils for refrigeration machines using unsaturated fluorinated hydrocarbons lack sufficient thermal and chemical stability, leading to phase separation and reduced efficiency, especially in car air conditioner systems, despite efforts with antioxidants and acid scavengers.

Innovation Solution

Incorporating specific organic compounds like 2,5-norbornadiene in a base oil composition, which includes polyoxyalkylene glycol, polyvinyl ether, and polyol ester compounds, to enhance compatibility and stability with refrigerants, thereby preventing phase separation and improving thermal and chemical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antioxidants and acid scavengers are used in lubricating oil for unsaturated fluorinated hydrocarbon refrigerants, then some level of stability is achieved, but thermal and chemical stability remains insufficient, leading to phase separation

Engineering Contradiction:
Improvethermal and chemical stabilityVSAvoidphase separation resistance
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameter of the additive by selecting specific organic compounds with conjugated double bonds (such as norbornadiene, farnesene, and myrcene) that have unique electronic structures. These compounds fundamentally alter the interaction mechanism with unsaturated fluorinated hydrocarbon refrigerants, providing superior thermal and chemical stability and preventing phase separation that conventional antioxidants cannot achieve.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite lubricating oil system by combining base oil with specific organic compounds that have conjugated double bonds. This composite formulation synergistically enhances compatibility with unsaturated fluorinated hydrocarbon refrigerants, maintaining system stability under high temperature conditions and preventing the phase separation that occurs with conventional single-component additives.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If lubricating oil is circulated with refrigerant over wide temperature range, then system operation is enabled, but phase separation occurs at low and high temperatures reducing efficiency

Engineering Contradiction:
Improvetemperature range operationVSAvoidphase separation resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the physical parameter of temperature range adaptability by selecting organic compounds with specific molecular structures (conjugated double bonds) that maintain optimal viscosity and compatibility across extreme temperatures. These compounds prevent low-temperature phase separation by maintaining molecular flexibility and high-temperature stability through enhanced chemical bonding characteristics.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If existing car air conditioner system is used with low GWP refrigerant, then environmental protection is achieved, but refrigerant compatibility and system stability are insufficient

Engineering Contradiction:
Improveglobal warming potentialVSAvoidrefrigerant compatibility
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the chemical parameter of refrigerant compatibility by selecting organic compounds with conjugated double bonds that specifically interact with unsaturated fluorinated hydrocarbon refrigerants. This chemical parameter optimization enables the use of low-GWP refrigerants in existing car air conditioner systems while maintaining system stability and preventing degradation issues.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2551333B1Lubricating oil composition for chiller
Publication Date: 2020.12.16 IDEMITSU KOSAN CO LTD
  • EP2551333B1 patent drawing
  • EP2551333B1 patent drawing
  • EP2551333B1 patent drawing

AI summary

It is to provide a lubricating oil composition for a refrigerating machine that has a low global warming potential by including in a base oil an organic compound having two or more non-conjugated double bonds in the molecule thereof, and that is particularly preferably used for a refrigerating machine using a refrigerant having a particular structure, such as an unsaturated Fluorinated hydrocarbon compound, which is a refrigerant capable of being used for existing car air conditioner system, air conditioners and the like, and that has excellent compatibility with the refrigerant and excellent thermal and chemical stability.