Chimeric Cellulase Enzyme Thermostability and Hydrolysis Efficiency

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Solution Overview

Problem

The high cost of cellulase production and the need for harsh chemical or temperature-based pretreatments to expose cellulose for digestion hinder the economic feasibility of converting cellulose into glucose for liquid fuel production.

Innovation Solution

Development of variant Cel5a endoglucanase with increased thermostability and enzymatic activity through specific point mutations, combined with variant Cel6a and Cel7a cellobiohydrolases, to enhance cellulose hydrolysis efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wild type cellulases are used for complete cellulose digestion, then complete digestion can be achieved, but production costs are high due to requiring multiple enzyme activities

Engineering Contradiction:
Improvecomplete cellulose digestionVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent creates a multifunctional chimeric enzyme by combining the catalytic domain of Cel7a with the cellulose-binding domain of Cel5a. This single enzyme performs both endoglucanase activity (from Cel7a catalytic domain) and exhibits enhanced substrate binding and processivity (from Cel5a cellulose-binding domain), thereby reducing the need for multiple separate enzymes and lowering production costs while maintaining complete digestion capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If harsh chemical or temperature-based pretreatments are applied to expose cellulose, then cellulose accessibility is improved, but energy costs and process complexity increase

Engineering Contradiction:
Improvecellulose accessibilityVSAvoidenergy cost
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent modifies the operating parameters of the enzymatic hydrolysis process by using a chimeric enzyme that maintains high activity at elevated temperatures (50-70°C). This allows the process to operate under milder conditions compared to traditional harsh pretreatments, reducing energy consumption while still achieving effective cellulose degradation through the enhanced thermostability and catalytic efficiency of the chimeric enzyme

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The variants demonstrate improved thermostability and enzymatic activity, reducing energy costs and increasing cellulose digestion efficiency, thereby making the cellulose-to-glucose conversion process more economically viable.

Implementation Method 1

The cellulose is subsequently digested with mixtures of expensive cellulose-digesting enzymes, called cellulases. Digestion (by hydrolysis) of the cellulose by cellulases produces glucose

Methodology Applied
Scientific EffectEnzymatic hydrolysis: Enzyme

Implementation Method 2

a variant Cel5a endoglucanase as disclosed herein having a T50 above the T50 of wild type Cel5a endoglucanase and increased enzymatic activity

Methodology Applied
Scientific EffectThermostability:

Data Source

PatentUS9334544B2Cellulase compositions having improved thermostability and synergy
Publication Date: 2016.05.10 CALIFORNIA INST OF TECH
  • US9334544B2 patent drawing
  • US9334544B2 patent drawing
  • US9334544B2 patent drawing

AI summary

A variant Cel5a endoglucanase has increased thermostability, increased enzymatic activity and/or increased expression in a host, relative to wild type Cel5a. The improved variant Cel5a endoglucanase may be used to hydrolyze more cellulose at a higher temperature for a more efficient and cost-effective production of biofuels as compared to wild type Cel5a. A variant Cel5a endoglucanase is combined with variant Cel6a and variant Cel7a cellobiohydrolases resulting in more effective hydrolysis of cellulose.