Chimney Termination Intake Structure for Reverse Flow Prevention

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Solution Overview

Problem

Direct vent appliances suffer from reverse flow issues, where exhaust gases are drawn back into the vent system, leading to insufficient oxygen for combustion and improper appliance function.

Innovation Solution

A chimney termination assembly with a positive pressure enclosure that channels intake air through constricted openings, creating a positive pressure area within the intake layer to ensure airflow into the appliance and prevent reverse flow of exhaust gases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional chimney termination assemblies are used, then the structure is simple, but reverse flow occurs where exhaust gases are drawn back into the vent system

Engineering Contradiction:
Improveairflow direction controlVSAvoidtermination assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The termination assembly is divided into distinct functional layers: an exhaust layer with exhaust tubes for exhaust gases and an intake layer with intake tubes for fresh air. These layers are separated by horizontal partitions and vertical dividers, creating independent airflow paths that prevent reverse flow while maintaining structural organization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A positive pressure enclosure is introduced as an intermediary component between the intake and exhaust systems. This enclosure generates positive pressure to actively prevent reverse flow of exhaust gases into the intake system, serving as a mediator that ensures proper airflow direction without requiring complex active control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the termination assembly structure is simplified, then manufacturing is easier, but insufficient oxygen is supplied for combustion

Engineering Contradiction:
Improveoxygen supplyVSAvoidintake layer configuration
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The intake tubes are arranged coaxially within the exhaust tubes, creating a nested configuration where the intake system is positioned inside the exhaust system. This nesting allows both systems to occupy the same spatial envelope, maximizing oxygen supply efficiency while minimizing the overall device footprint and structural complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The intake and exhaust tubes are arranged in different spatial dimensions: exhaust tubes extend vertically upward while intake tubes extend horizontally outward. This dimensional separation allows both systems to operate simultaneously without interference, ensuring adequate oxygen supply while maintaining a compact overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stress or pressure

If multiple frustoconical rings are used to direct intake air, then positive pressure is enhanced, but the device complexity increases

Engineering Contradiction:
Improvepositive pressure in intake layerVSAvoidring structure configuration
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

Frustoconical rings with curved surfaces are used instead of flat or angular structures. The conical geometry naturally directs airflow along smooth curves, enhancing positive pressure generation while reducing turbulence and energy losses. The curved surfaces also facilitate easier manufacturing compared to complex angular or multi-faceted structures.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The frustoconical rings are positioned and oriented asymmetrically relative to each other, with varying angles and positions optimized for directing airflow. This asymmetric arrangement creates more effective positive pressure distribution compared to symmetric configurations, while the rings themselves maintain rotational symmetry that simplifies their manufacturing and assembly.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The positive pressure enclosure ensures efficient combustion by maintaining proper airflow direction, preventing reverse flow and ensuring adequate oxygen supply, thereby enhancing the operational efficiency and safety of direct vent appliances.

Implementation Method 1

The frustoconical ring is spaced apart from the first ring and directs intake air at an angle toward the first ring into a positive pressure area

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Implementation Method 2

The positive pressure area is defined within the first ring and the frustoconical ring and between the exhaust plate and the inlet plate

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

The positive pressure area in the intake layer has a pressure greater than the atmospheric pressure outside the termination and in the exhaust layer to prevent flow in the exhaust tube from being reversed

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS20250354688A1Intake device for a chimney termination
Publication Date: 2025.11.20 RLH IND INC
  • US20250354688A1 patent drawing
  • US20250354688A1 patent drawing
  • US20250354688A1 patent drawing

AI summary

A termination assembly for a chimney is provided having an exhaust layer with an exhaust tube adapted to receive exhaust air from an appliance. An outlet opening of the exhaust tube terminates in the exhaust layer. An intake layer is separated from the exhaust layer. The intake layer has an enclosure defining a positive pressure area within the enclosure and a plurality of openings. Each of openings has a cross-sectional area that decreases from an exterior surface of the enclosure toward the positive pressure area within the enclosure. An intake tube is adapted to receive intake air at an inlet opening positioned in the positive pressure area. The positive pressure area in the intake layer has a pressure greater than the atmospheric pressure outside the termination and in the exhaust layer to prevent flow in the exhaust tube from being reversed.