Semiconductor Chip Contact Layout for Lower Absorption Loss

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Solution Overview

Problem

Radiation-emitting semiconductor devices face inefficiencies due to absorption losses from metallic contact structures and transparent conductive layers, which reduce the efficiency of current distribution in semiconductor chips.

Innovation Solution

A radiation-emitting semiconductor chip design featuring a semiconductor body with an active region between different conduction-type semiconductor layers, utilizing overlapping contact finger structures and an insulation layer with dielectric materials to minimize absorption losses and enhance current distribution, while a dielectric mirror layer reduces radiation absorption on contact layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If metallic contact structures or transparent conductive layers are used for current distribution, then current distribution is improved, but absorption losses increase

Engineering Contradiction:
Improvecurrent distributionVSAvoidabsorption losses
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent introduces an insulation layer as an intermediary between the contact layers and the semiconductor body. This insulation layer with laterally extending contact finger structures enables current distribution without requiring metallic contact structures or transparent conductive layers that cause absorption losses. The insulation layer acts as a mediator that achieves current distribution while minimizing energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the conventional metallic contact structures or transparent conductive layers (mechanical/electrical system) with an insulation layer having laterally extending contact finger structures. This substitution eliminates the absorption losses associated with metallic and conductive materials while maintaining the current distribution function through the insulation layer's geometric design.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If contact layers are arranged alongside one another without overlapping, then both contact areas are accessible, but the area of active region covered by contact layers increases

Engineering Contradiction:
Improvecontact accessibilityVSAvoidactive region area
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional lateral arrangement of contact layers to a three-dimensional overlapping configuration. The first and second contact layers are arranged to overlap in plan view, with contact finger structures extending laterally in different directions. This dimensional change allows both contact areas to remain accessible while reducing the total area covered by contact layers on the active region.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested configuration where the contact finger structures of the first and second contact layers are positioned to overlap and interdigitate. The contact fingers of one layer are arranged within or alongside the contact fingers of the other layer, creating a nested pattern that maximizes contact accessibility while minimizing the footprint on the active region.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design increases the brightness of the semiconductor chip by reducing absorption losses and improving current density distribution, leading to higher efficiency and reduced 'droop' effects at high operating currents.

Implementation Method 1

The semiconductor chip comprises an insulation layer (6) containing a dielectric material

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

a dielectric mirror layer reduces radiation absorption on contact layers

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS12080827B2Radiation-emitting semiconductor chip
Publication Date: 2024.09.03 AMS OSRAM INT GMBH
  • US12080827B2 patent drawing
  • US12080827B2 patent drawing
  • US12080827B2 patent drawing

AI summary

In an embodiment a radiation-emitting semiconductor chip includes a semiconductor body having an active region configured to generate radiation, a first contact layer having a first contact area and a first contact finger structure connected to the first contact area, a second contact layer having a second contact area and a second contact finger structure connected to the second contact area, a current distribution layer electrically conductively connected to the first contact layer, a connection layer electrically conductively connected to the first contact layer via the current distribution layer and an insulation layer, wherein the insulation layer is arranged in places between the connection layer and the current distribution layer, wherein the insulation layer has at a plurality of openings, in which the connection layer and the current distribution layer adjoin one another, and wherein edge regions of the insulation layer includes more openings than a central region of the insulation layer.