Semiconductor Package Interposer Structure with Passive Warpage Buffer

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Solution Overview

Problem

Existing semiconductor packages face challenges in achieving reliable electrical connections and preventing warpage between stacked packages, particularly when using interposers.

Innovation Solution

The introduction of a passive element between the interposer and the semiconductor chip enhances product reliability by facilitating improved electrical connections and structural support, thereby inhibiting warpage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an interposer is used to facilitate electrical connections between stacked packages, then electrical connectivity is improved, but warpage of the packages may occur

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidpackage warpage
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

A passive element is introduced as an intermediary component between the interposer and the semiconductor chip. This passive element acts as a mediator that distributes mechanical stress and prevents direct transmission of warpage forces, thereby maintaining both electrical connection reliability and package stability simultaneously

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If multiple semiconductor chips are stacked on a single package substrate, then functionality and operating speeds are increased, but structural stability and warpage control become more difficult

Engineering Contradiction:
Improvepackage functionalityVSAvoidstacked package stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The passive element serves as a stress-distributing intermediary in the stacked package configuration, allowing multiple chips to be integrated while maintaining structural stability by preventing warpage propagation through the stack

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The passive element is constructed from composite materials with optimized mechanical properties, combining different materials to achieve both electrical performance and mechanical stability in the multi-chip stacked configuration

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12283578B2Semiconductor package and method of fabricating same
Publication Date: 2025.04.22 SAMSUNG ELECTRONICS CO LTD
  • US12283578B2 patent drawing
  • US12283578B2 patent drawing
  • US12283578B2 patent drawing

AI summary

A semiconductor package includes; a substrate including a first insulating layer and a first conductive pattern in the first insulating layer, a first semiconductor chip on the substrate, an interposer spaced apart from the first semiconductor chip in a direction perpendicular to an upper surface of the substrate and including a second insulating layer and a second conductive pattern in the second insulating layer, a first element between the first semiconductor chip and the interposer, a connection member between the substrate and the interposer, and a mold layer covering side surfaces of the first semiconductor chip and side surfaces of the first element.