Chip-Scale Tunable Laser Wavelength Control With On-Chip Interferometer

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Solution Overview

Problem

Current chip-scale tunable semiconductor lasers face challenges with wavelength control and stability, requiring external calibration and suffering from mode-hops and fabrication variations, which limit their precision and throughput in manufacturing.

Innovation Solution

The development of tunable chip-scale semiconductor lasers integrated with photonic integrated circuits (PICs) that utilize a frequency selective element and an unbalanced interferometer for improved wavelength control and stability, allowing for direct measurement of operating wavelength and generation of a look-up table (LUT) without external components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external calibration instruments (optical spectrum analyzer or wavemeter) are used to calibrate laser wavelength, then wavelength measurement precision is improved, but manufacturing time and cost increase significantly

Engineering Contradiction:
Improvewavelength measurement precisionVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

An unbalanced interferometer is introduced as an intermediary device to measure wavelength. The interferometer converts wavelength information into phase differences that can be measured by photodetectors, providing a time-efficient measurement method without requiring expensive external calibration instruments like optical spectrum analyzers or wavemeters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces mechanical/optical scanning systems (optical spectrum analyzer) with an electrical measurement system (unbalanced interferometer with photodetectors). This substitution enables rapid wavelength measurement through electrical signal processing rather than mechanical scanning, dramatically reducing calibration time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If look-up table (LUT) calibration is performed early in laser life cycle, then initial wavelength accuracy is improved, but long-term wavelength stability deteriorates due to temperature variations and physical movements

Engineering Contradiction:
Improveinitial wavelength accuracyVSAvoidwavelength stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The unbalanced interferometer provides continuous real-time feedback on wavelength deviations caused by temperature changes and physical movements. This feedback enables dynamic compensation and recalibration, maintaining wavelength accuracy throughout the laser's operational life rather than relying solely on initial calibration.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent performs preliminary characterization of the unbalanced interferometer's wavelength response before deployment. This preliminary action creates a reference model that can be used for rapid recalibration throughout the laser's life, enabling quick compensation for drift without full external calibration.

Inventive Principle:
Principle #10Preliminary action

3Volume of moving object

If chip-scale laser design is used to reduce size, then device compactness is improved, but wavelength control precision deteriorates due to fabrication variations

Engineering Contradiction:
Improvelaser sizeVSAvoidwavelength control precision
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The unbalanced interferometer is integrated directly into the chip-scale laser device, enabling it to perform self-measurement and self-calibration. This self-service capability compensates for fabrication variations without requiring external equipment, maintaining wavelength control precision despite the compact chip-scale design.

Inventive Principle:
Principle #25Self-service

4Adaptability or versatility

If widely-tunable laser design is implemented to increase wavelength range, then spectral coverage is improved, but calibration complexity and time increase due to larger look-up tables

Engineering Contradiction:
Improvewavelength tuning rangeVSAvoidcalibration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces complex external calibration systems with an integrated unbalanced interferometer that provides rapid electrical measurement. This substitution simplifies the calibration process for widely-tunable lasers, reducing both complexity and time even as the tuning range expands.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides high precision and stability in wavelength control, eliminates the need for extensive external calibration, and enables continuous tuning and re-calibration, significantly improving manufacturing throughput and reducing costs.

Implementation Method 1

an unbalanced interferometer operative for measuring an operating wavelength of the laser

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

a frequency selective element integrated into the PIC and operative for determining a wavelength of light

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS12206221B2Wavelength-controlled tunable chip-scale laser
Publication Date: 2025.01.21 NEXUS PHOTONICS INC
  • US12206221B2 patent drawing
  • US12206221B2 patent drawing
  • US12206221B2 patent drawing

AI summary

A device comprises three elements, realized as photonic integrated circuits. The first element comprises a tunable semiconductor laser emitting light at a laser output wavelength. The second element comprises a wavelength selective element, coupled to the first element. The third element comprises N photodetectors where N>=2, coupled to the second element. Light coupled into the second element from the first element is de-multiplexed by the wavelength selective element such that a ratio of light power coupled from the second element into one of the N photodetectors to light power coupled from the second element into another one of the N photodetectors is a function of the laser output wavelength. The responses of the N photodetectors facilitate at least one of measurement and control of the laser output wavelength.