Chip Package Shielding Layer with Embedded Conductive Connectors

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Solution Overview

Problem

Conventional EMI shielding solutions for small-sized, densely packaged electronic devices operating at high frequencies are costly and lack design flexibility, failing to effectively protect against electromagnetic interference.

Innovation Solution

A chip package design incorporating a substrate, molding compound, and a shielding layer with conductive connectors arranged within the molding compound, where the shielding layer is electrically connected to the substrate through studs or plated via structures, enhancing EMI shielding efficacy while allowing for flexible design adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional metal plates and conductive gaskets are used for EMI shielding, then EMI protection is provided, but manufacturing costs increase

Engineering Contradiction:
ImproveEMI protectionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent combines the EMI shielding function with the existing package substrate and molding compound structure. The shielding layer is integrated into the package substrate, and the molding compound encapsulates both the chip and shielding structures, merging multiple functions into a unified structure that reduces manufacturing steps and costs

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The package substrate and molding compound serve dual purposes: structural support and EMI shielding. The conductive connectors embedded in the molding compound automatically provide electrical connection between the shielding layer and ground, eliminating the need for separate grounding operations

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If conventional metal plates and conductive gaskets are used for EMI shielding, then EMI protection is provided, but design flexibility is reduced

Engineering Contradiction:
ImproveEMI protectionVSAvoiddesign flexibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The shielding structure is segmented into multiple conductive connectors distributed within the molding compound rather than a single continuous metal plate. This segmentation allows the shielding function to be adapted to different package sizes and chip configurations, providing design flexibility while maintaining EMI protection

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conductive connectors are strategically positioned at specific locations within the molding compound based on the chip layout and EMI susceptibility. This localized approach allows the shielding design to be optimized for specific application requirements, enhancing adaptability across different device configurations

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If shielding layer is electrically connected to substrate through conductive connectors in molding compound, then EMI shielding effectiveness is enhanced, but device complexity increases

Engineering Contradiction:
ImproveEMI shielding effectivenessVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The molding compound serves multiple functions: mechanical encapsulation of the chip, structural support, and as a medium to embed and electrically connect the conductive connectors to the shielding layer. This multi-functionality reduces the need for separate grounding structures, simplifying the overall device architecture despite the enhanced shielding capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved EMI shielding effectiveness and design flexibility, reducing manufacturing costs and enhancing the protection of high-frequency devices from electromagnetic interference without requiring additional ground planes.

Implementation Method 1

a shielding layer having a plurality of conductive connectors. The conductive connectors disposed on the substrate are arranged within the molding compound and around the chip. The shielding layer disposed over the molding compound covers the top surface of the molding compound and the shielding layer is electrically connected to the substrate through the conductive connectors

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

the shielding layer is electrically connected to the substrate through the conductive connectors

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a molding compound and a shielding layer having a plurality of conductive connectors. The conductive connectors disposed on the substrate are arranged within the molding compound

Methodology Applied
Scientific EffectEncapsulation:

Data Source

PatentUS8592958B2Chip package and manufacturing method thereof
Publication Date: 2013.11.26 ADVANCED SEMICON ENG INC
  • US8592958B2 patent drawing
  • US8592958B2 patent drawing
  • US8592958B2 patent drawing

AI summary

A chip package including a shielding layer having a plurality of conductive connectors for better electromagnetic interferences shielding is provided. The conductive connectors can be flexibly arranged within the molding compound for better shielding performance. The shielding layer having the conductive connectors functions as the EMI shield and the shielding layer is electrically grounded within the package structure.