Chip Conductive Via Structure for Low-Resistance Capacitor Charging

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Solution Overview

Problem

The semiconductor industry faces challenges in forming reliable devices at increasingly smaller sizes due to the complexity and difficulty of fabrication processes as feature sizes decrease, leading to issues with conductive path resistance and capacitor charging speed.

Innovation Solution

The integration of wider conductive vias and capacitors with spiral or meander-shaped conductive layers reduces the conductive path resistance and increases the contact area, improving the charging speed and operational frequency of capacitors and inductors within the chip structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes continue to decrease to increase functional density, then production efficiency increases and costs decrease, but fabrication process complexity and difficulty increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces a via structure that extends vertically through multiple dielectric layers, transitioning from a planar two-dimensional layout to a three-dimensional structure. This vertical dimension allows conductive paths to connect different conductive layers (first conductive layer 104 and second conductive layer 106) without increasing the horizontal footprint, thereby maintaining high functional density while simplifying the fabrication process by using standard vertical via formation techniques

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If feature sizes decrease to increase functional density, then chip area utilization improves, but conductive path resistance increases

Engineering Contradiction:
Improvechip area utilizationVSAvoidconductive path resistance
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The via structure merges multiple conductive elements (via body 108 and conductive plugs 110, 112) into a continuous conductive path that connects the first conductive layer 104 to the second conductive layer 106. This merged structure provides multiple parallel conductive pathways through the dielectric layers, reducing overall resistance while maintaining compact chip area utilization

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If feature sizes decrease to increase functional density, then chip compactness improves, but capacitor charging speed decreases

Engineering Contradiction:
Improvechip compactnessVSAvoidcapacitor charging speed
Core Design Contradiction:
Area of stationary objectVSSpeed

Solution Approach 1:

The patent uses vertical via structures (via body 108 and conductive plugs 110, 112) to create short vertical conductive paths through the dielectric layers, enabling compact horizontal layout while maintaining fast charging speeds through optimized vertical conductivity. The third-dimensional via structure allows compact chip design without sacrificing charging performance

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12057419B2Method for forming chip structure with conductive structure
Publication Date: 2024.08.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12057419B2 patent drawing
  • US12057419B2 patent drawing
  • US12057419B2 patent drawing

AI summary

A method for forming a chip structure is provided. The method includes providing a semiconductor substrate, a first conductive line, and a first dielectric layer. The method includes forming a first conductive layer over the first dielectric layer. The method includes forming a second conductive layer over the first conductive layer. The method includes forming a second dielectric layer over the second conductive layer and the first conductive layer. The method includes forming a first through hole passing through the second dielectric layer, the first conductive layer, and the first dielectric layer. The method includes forming a first conductive structure in and over the first through hole.