Chirped Mirror Beam Delivery for Femtosecond Laser Dispersion Control

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Solution Overview

Problem

Conventional femtosecond laser systems for ophthalmic applications face challenges with pulse width broadening due to dispersion in the beam delivery system, requiring large and complex mechanical pulse compressors that are inaccurate and increase the laser head size, and often cannot achieve the desired negative group delay dispersion (GDD).

Innovation Solution

The use of chirped mirrors along the optical path to provide negative GDD, eliminating the need for mechanical pulse compressors and reducing system size by replacing conventional turning mirrors, with four chirped mirrors configured to provide a combined negative GDD of approximately -18,000 fs², each reflecting the laser beam only once and maintaining alignment without mechanical actuators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional mechanical pulse compressor is used to provide negative GDD, then pulse compression is achieved, but the laser head size increases by 30-40% and the device complexity increases

Engineering Contradiction:
Improvepulse compression accuracyVSAvoidlaser head size
Core Design Contradiction:
Manufacturing precisionVSVolume of stationary object

Solution Approach 1:

The patent combines the pulse compression function with the beam turning mirrors into a single integrated component. The chirped mirrors serve dual purposes: providing the required negative GDD for pulse compression and simultaneously acting as beam turning mirrors to direct the laser beam along the optical path. This merging eliminates the need for separate mechanical pulse compressors and reduces the laser head size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The chirped mirrors are designed to perform multiple functions: they provide negative group delay dispersion for pulse compression, act as beam turning mirrors to redirect the laser beam, and maintain compact alignment without requiring mechanical actuators. This multi-functionality replaces the conventional separate components (pulse compressor + turning mirrors) with a single integrated solution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a conventional mechanical pulse compressor with movable gratings or prisms is used to vary GDD, then GDD variability is achieved, but the alignment complexity increases and mechanical precision must be maintained

Engineering Contradiction:
ImproveGDD variabilityVSAvoidalignment complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical adjustment system (movable gratings, prisms, and actuators) with fixed chirped mirrors that provide the required negative GDD. The GDD variability is achieved through the inherent properties of the chirped mirror design rather than mechanical movement, eliminating the need for precise mechanical alignment and actuators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If conventional turning mirrors are used in the beam delivery system, then beam direction control is achieved, but the laser head size increases and alignment complexity increases

Engineering Contradiction:
Improvebeam direction controlVSAvoidlaser head size
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent merges the beam turning function with the pulse compression function by using chirped mirrors that simultaneously redirect the laser beam and provide negative GDD. This integration eliminates the need for separate turning mirrors, reducing the laser head size while maintaining beam direction control capability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves robust and reliable pulse compression, reducing the laser head size, simplifying alignment, and ensuring high peak intensity at the cornea by providing sufficient negative GDD to compensate for positive GDD in the beam delivery system, while maintaining a compact and accurate optical design.

Implementation Method 1

the dispersion phenomenon of the optical media such as glass, where each wavelength travels at a different velocity because the indices of refraction of the glass vary as a function of wavelength

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 2

Light at different wavelengths is reflected at different depths of the layer structure and hence experiences different group delays

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

This pulse width broadening occurrence is known as group delay dispersion (GDD)

Methodology Applied
Scientific EffectGroup delay dispersion:

Data Source

PatentEP3577498B1Dispersion control using chirped mirrors in femtosecond laser system for ophthalmic applications
Publication Date: 2024.11.13 AMO DEVELOPMENT LLC
  • EP3577498B1 patent drawingFigure 1~2

AI summary

A femtosecond laser system for ophthalmic applications employs a number of chirped mirrors (CM1-CM4) in the laser beam delivery system between the laser head (10) and the objective lens (17). The chirped mirrors (CM1-CM4) perform the dual function of both turning the laser beam in desired directions and compensating for beam broadening due to group delay dispersion (GDD) of the optical elements of the system. Each chirped mirror (CM1-CM4) reflects the laser beam only once. Four chirped mirrors (CM1-CM4) are used, each providing up to -5000 fs2 of negative GDD per bounce, to provide a total of -18 000 fs2 negative GDD to compensate for the positive GDD of +18 000 fs2 introduced by other optical elements (11, 12, 13, 14, 15, 16) in the laser beam delivery system. This eliminates the need for a pulse compressor that would employ a grating pair, prism pair or grism pair, and therefore significantly reduces the size of the system and the alignment requirements.