Chitin-Based Porous Adsorbent Material for Mixed Pollutant Removal

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Solution Overview

Problem

Current adsorbent materials used for environmental remediation suffer from low selectivity and economic and environmental sustainability issues, as they are designed to adsorb only specific contaminants, whereas real-world contaminated sites contain diverse pollutant mixtures.

Innovation Solution

A chitin-based porous adsorbent polymeric material is prepared using a procedure that involves oxidizing chitin from animal carapaces or exoskeletons, followed by acidification and branching with bPEI, forming a porous structure suitable for adsorbing a wide range of pollutants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional adsorbent materials (activated carbons, zeolites) are used, then specific contaminant removal is effective, but selectivity is limited and diverse pollutant mixtures cannot be effectively treated

Engineering Contradiction:
ImproveselectivityVSAvoidperformance on diverse pollutants
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies universality by designing a porous adsorbent material with dual functionality: the chitin/chitosan matrix provides broad-spectrum adsorption for diverse organic pollutants through its porous structure, while grafted metal oxides (such as Fe3O4, TiO2, ZnO) provide specific adsorption sites for heavy metals. This multi-functional design allows a single material to effectively treat mixed pollutant contaminants containing both organic compounds and heavy metals, resolving the contradiction between versatility and reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If chitin and chitosan-based materials are used, then heavy metal removal is effective, but selectivity for diverse organic pollutants is insufficient

Engineering Contradiction:
Improveheavy metal adsorptionVSAvoidselectivity for organic compounds
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies composite materials by combining chitin or chitosan (which provide heavy metal adsorption capability through their functional groups) with metal oxide particles (Fe3O4, TiO2, ZnO, etc.) that provide additional adsorption sites for both heavy metals and organic pollutants. The composite structure synergistically integrates the advantages of both materials, enabling effective removal of diverse pollutant mixtures while maintaining high heavy metal adsorption performance.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional adsorbent materials are used, then manufacturing is well-established, but economic and environmental sustainability is poor

Engineering Contradiction:
Improvemanufacturing processVSAvoidenvironmental sustainability
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies self-service by utilizing chitin, which is abundantly available from crustacean shell waste (a byproduct of the food industry), thereby converting waste material into a valuable adsorbent. This approach eliminates the need for energy-intensive activation processes required for conventional activated carbon production, reduces chemical usage, and transforms environmental waste into a sustainable resource, improving both economic viability and environmental sustainability while maintaining ease of manufacture through straightforward extraction and modification processes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material exhibits high adsorption efficiency for both heavy metals and organic compounds, with a spongy structure and micrometric-sized pores, demonstrating effective remediation capabilities for diverse pollutants.

Implementation Method 1

oxidizing chitin from animal carapaces or exoskeletons

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

high adsorption efficiency for both heavy metals and organic compounds

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP4591976A1A method of preparing a chitin-based porous adsorbent polymeric material
Publication Date: 2025.07.30 POLITECNICO DI BARI
  • EP4591976A1 patent drawingFigure 1
  • EP4591976A1 patent drawingFigure 2A~2C
  • EP4591976A1 patent drawingFigure 3

AI summary

The invention relates to a procedure for preparing a chitin-based porous adsorbent polymeric material that uses as starting material a second raw material, specifically carapaces and/or exoskeletons of animals such as molluscs, crustaceans, insects and/or arthropods, or fungi. The invention also relates to the chitin-based porous adsorbent polymeric material obtainable from said procedure, which is characterized by micrometric-sized pores and a high ratio between surface area and volume, as well as the uses of said material for the adsorption of heavy metals and organic compounds from contaminated sites.