Chitosan Anionic Polymer Hydrogel Stability

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Solution Overview

Problem

Current hydrogels used in medical applications are unstable in physiological fluids, disintegrate quickly, and fail to effectively encapsulate and control the release of therapeutic molecules, especially when containing mineral fillers, which is crucial for applications like bone grafting.

Innovation Solution

A method for producing a physically cross-linked hydrogel using a mixture of chitosan and an anionic polymer, where the powders are dry-mixed and suspended in an aqueous medium at a specific pH, then acidified to form a stable, thixotropic gel capable of retaining a high percentage of mineral filler and maintaining structural integrity in biological fluids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional hydrogels are used in medical applications, then they can be applied for bone grafting and tissue engineering, but they disintegrate quickly in physiological fluids and fail to maintain structural integrity

Engineering Contradiction:
Improvestructural integrityVSAvoidduration of stability
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent uses a composite hydrogel system combining chitosan (cationic polyelectrolyte) with anionic polyelectrolytes (such as polyacrylic acid, polyacrylamide, or carboxymethyl cellulose) to create a physically cross-linked network. This composite structure forms ion pairs and aggregates that provide enhanced mechanical strength and stability in physiological fluids, resolving the contradiction between reliability and duration of action.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the physical and chemical parameters of the hydrogel by controlling the degree of deacetylation of chitosan (60-90%), adjusting the molecular weight of components, and optimizing the ratio of cationic to anionic polyelectrolytes. These parameter changes enable the hydrogel to achieve stable physical cross-linking while maintaining biocompatibility and prolonged structural integrity in biological environments.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If hydrogels contain high percentage of mineral filler (up to 90%), then they can effectively support bone regeneration, but they become difficult to process and maintain homogeneity

Engineering Contradiction:
Improvemineral filler contentVSAvoidprocessing ease
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent performs preliminary dry-mixing of chitosan powder, anionic polyelectrolyte powder, and mineral filler particles before aqueous suspension. This pre-mixing step ensures uniform distribution of all components, preventing aggregation and facilitating homogeneous gel formation even at high mineral filler concentrations (up to 90% by weight), thus resolving the contradiction between quantity of substance and ease of manufacture.

Inventive Principle:
Principle #10Preliminary action

3Object-affected harmful factors

If physical cross-linking is used instead of chemical cross-linking, then the method is milder and more biocompatible, but the hydrogel is less stable and disintegrates faster

Engineering Contradiction:
ImprovebiocompatibilityVSAvoidstability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent uses anionic polyelectrolytes as intermediary agents that mediate the physical cross-linking of chitosan through electrostatic ion pairing. This intermediary mechanism creates a stable three-dimensional network structure that provides both the biocompatibility of physical cross-linking and the stability typically associated with chemical cross-linking, resolving the contradiction between harmful factors and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting hydrogel is stable, retains its shape in aqueous environments, allows controlled release of therapeutic molecules, and can include up to 90% mineral filler, promoting osteoblast cell differentiation and maintaining structural integrity for extended periods.

Implementation Method 1

The bonds between the chains are reversible, the macromolecules interact via non-covalent bonds of the hydrogen, ionic or hydrophobic type, or dipole-dipole type; these are known as physical hydrogels

Methodology Applied
Scientific EffectElectrostatic interactions: Electrostatics

Implementation Method 2

A method for producing a physically cross-linked hydrogel using a mixture of chitosan and an anionic polymer

Methodology Applied
Scientific EffectPhysical cross-linking:

Implementation Method 3

the resulting hydrogel is stable, retains its shape in aqueous environments

Methodology Applied
Scientific EffectThixotropy: Thixotropy

Implementation Method 4

allows controlled release of therapeutic molecules

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11168183B2Method for the production of hydrogel comprising chitosan and negatively charged polyelectrolytes, and cellular, porous material resulting from said hydrogel
Publication Date: 2021.11.09 CENT NAT DE LA RECH SCI (C N R S)
  • US11168183B2 patent drawing
  • US11168183B2 patent drawing
  • US11168183B2 patent drawing

AI summary

The present invention concerns a method for producing a hydrogel comprising the following steps in succession:a first step (i) of providing at least one powder of an anionic polymer (A) and at least one chitosan powder (B) comprising amine functions (—NH2);a second step (ii) consisting in dry mixing at least the powders (A) and (B) from the first step in order to form a mixture of powders;a third step (iii) of suspending the mixture of powders obtained from the second step in an aqueous medium having a pH that can enable the anionic polymer (A) to be dissolved without dissolving the chitosan (B);a fourth step (iv) of adding an acid to the suspension obtained from the third step in order to form the hydrogel; orthe third (iii) and fourth (iv) steps are replaced by a mixing fifth step (v), comprising mixing an acidified aqueous medium including at least one compound (C) comprising at least one unit of a hexose or a unit derived from a hexose, and/or at least one phosphate of said compound (C), with said mixture comprising at least the powders (A) and (B) obtained from the second step (ii).