Chitosan Filter with Photocatalytic Self-Regeneration

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Solution Overview

Problem

Conventional filters lack self-regenerative capabilities, fixed pore sizes, and adjustable surface charge, making them inefficient for removing specific particulates, heavy metals, and organic pollutants from gases and liquids, and they require frequent replacement.

Innovation Solution

A chitosan-based filter medium with tunable porosity and surface charge, incorporating photocatalytic materials like titanium dioxide, zinc oxide, and manganese dioxide, and chitosan derivatives, which allows for manipulation of pore size and surface charge, and self-regeneration under light activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional filters are used, then they can remove contaminants, but they require frequent replacement and lack self-regenerative capability

Engineering Contradiction:
Improveself-regenerative capabilityVSAvoidservice life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The filter medium incorporates photocatalytic materials that enable self-regeneration by using light activation to decompose accumulated organic pollutants and restore the filter's contaminant removal capacity, eliminating the need for frequent replacements

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The photocatalytic materials decompose and recover the filter medium's active sites by breaking down accumulated contaminants under light activation, restoring the filter's performance without requiring physical replacement

Inventive Principle:
Principle #34Discarding and recovering

2Adaptability or versatility

If conventional filters are used, then they can filter particulates, but their pore size is fixed and cannot be manipulated to suit various particulates

Engineering Contradiction:
Improvepore size adjustabilityVSAvoidpore size control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The filter medium's pore size is manipulated by varying parameters such as biopolymer concentration, crosslinking density, amount of copolymers and additives, freezing speed and profile, and types of crosslinker used, enabling adjustment to suit different particulate sizes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The filter medium transitions from a fixed pore size structure to a dynamically adjustable pore structure through controlled crosslinking and freezing processes, allowing optimization for different filtration requirements

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If conventional filters are used, then they can remove contaminants, but they have fixed surface charge and cannot be tuned for specific applications

Engineering Contradiction:
Improvesurface charge tunabilityVSAvoidcontaminant removal efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The surface charge of the filter medium is tuned by adding different agents to modify the surface and/or density of the chitosan, enabling optimization for removing specific charged contaminants

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The filter medium incorporates regions with different surface charge characteristics through selective agent addition, creating localized areas optimized for attracting specific types of contaminants based on their charge properties

Inventive Principle:
Principle #3Local quality

4Quantity of substance

If chitosan-based filter medium is used, then it has high contaminant adsorption capacity, but it lacks mechanical strength

Engineering Contradiction:
Improvecontaminant adsorption capacityVSAvoidmechanical strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The filter medium combines chitosan with crosslinking agents and potentially other polymers to create a composite structure that maintains high contaminant adsorption capacity while significantly improving mechanical strength through the crosslinked network

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The mechanical strength is enhanced by controlling the crosslinking density and type of crosslinker used, allowing optimization of the balance between structural integrity and contaminant adsorption capacity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The filter medium achieves high removal efficiency for bacteria, heavy metals, and organic pollutants, with self-regeneration capabilities extending its service life and improved mechanical strength, effectively removing over 99% of E. Coli, 98% of Cd, 78% of Pb, and 90% of organic pollutants like Allura red.

Implementation Method 1

incorporating an effective amount of photocatalytic materials such as metallic oxide including but not limited to titanium dioxide, zinc oxide, vanadium oxide, and manganese dioxide, which are in nanomized size, in order to restore the capacity of the filter medium effectively under light activation of certain wavelength while the photocatalytic materials can also decompose organic pollutants accumulated on the medium

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Implementation Method 2

Chitosan, a polycationic biopolymer of (1-4)-linked 2-amino-2deoxy-D-glucopyranose, is an abundant natural polysaccharide, which is well known for the superb capacity to adsorb contaminants and heavy metals

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

The crosslinker used for crosslinking chitosan to form said crosslinked chitosan derivatives includes but not limited to Trisodium citrate dihydrate, sodium hydroxide, tripolyphosphate (TPP), glyoxal, glutaraldehyde

Methodology Applied
Scientific EffectCrosslinking: Chemical Bonding

Implementation Method 4

Freezing temperature is also critical to the morphology and pore size of the present filter medium. Said freezing temperature can be from −10° C. to −55° C.

Methodology Applied
Scientific EffectFreezing: Freezing

Data Source

PatentUS9980484B2Chitosan based high performance filter with self-regenerating ability
Publication Date: 2018.05.29 HONG KONG APPLIED SCI & TECH RES INST
  • US9980484B2 patent drawing
  • US9980484B2 patent drawing
  • US9980484B2 patent drawing

AI summary

A self-regenerating chitosan based filter medium for disinfecting and purifying organic pollutants and other pollutants in a gas or liquid is disclosed herein. Porosity and surface charge of said filter medium is manipulative/tunable by varying one or more of the following parameter(s): concentration of chitosan, crosslinking density, amount of copolymers and additives, freezing temperature, freezing profile, and/or types of crosslinker used. The present filter medium is capable of self-regenerating under exposure to ultra-violet light for sufficient time and removing over 90% of the pollutants from each influent flowing through the filter medium.