Chloride-Free VRFB Electrolyte for High-Temperature Stability

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Solution Overview

Problem

Vanadium redox flow batteries face instability at elevated temperatures due to the thermodynamic instability of divanadyl cations and precipitation of vanadium(V) oxide, requiring cooling that reduces efficiency, and existing additive solutions like chloride ions degrade over time, making it difficult to maintain electrolyte composition and stability.

Innovation Solution

An electrolyte composition with vanadium ions in the range of 1.10 to 1.70 mol/L, sulfate ions in 4.10 to 4.90 mol/L, and phosphoric acid in 0.01 to 0.20 mol/L, which stabilizes the divanadyl cation and prevents polymerization of vanadium pentoxide, maintaining high conductivity and stability from 0°C to 60°C without using chloride ions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the electrolyte temperature is increased above 40°C, then the energy storage capacity and reaction kinetics are improved, but the electrolyte stability deteriorates due to vanadium(V) oxide precipitation and divanadyl cation instability

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrolyte stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A mediator substance (hydroquinone or phenolic compound) is introduced into the electrolyte to prevent the precipitation of vanadium(V) oxide and stabilize divanadyl cations at elevated temperatures. The mediator acts as a protective intermediary that interacts with the vanadium species to maintain electrolyte stability without compromising the energy storage capacity or reaction kinetics.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If cooling systems are added to maintain electrolyte temperature below 40°C, then electrolyte stability is improved, but system complexity and energy loss increase

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling system is extracted and replaced by a chemical stabilization approach. Instead of using mechanical cooling equipment to maintain temperature below 40°C, the patent introduces chemical mediators that enable stable operation at higher temperatures, thereby eliminating the need for complex cooling infrastructure and reducing overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If chloride ions are added as stabilizers, then electrolyte stability at elevated temperatures is improved, but composition changes occur due to oxidation and degradation over time

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidelectrolyte composition stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent employs hydroquinone or phenolic compounds as sacrificial mediators that can be readily replenished. These substances provide temporary stabilization through their redox-active nature, and when degraded, they can be easily replaced without affecting the core electrolyte composition, thus maintaining long-term operational stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Productivity

If vanadium ion concentration is increased to improve energy density, then energy storage capacity is improved, but electrolyte viscosity and conductivity are adversely affected

Engineering Contradiction:
Improveenergy storage capacityVSAvoidelectrolyte conductivity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent optimizes the concentration parameters of both vanadium ions and mediator substances to achieve an optimal balance. By carefully controlling the mediator concentration relative to vanadium concentration, the electrolyte maintains appropriate viscosity and conductivity levels even at high energy densities, enabling both high capacity and good electrical performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte solution provides long-term stability and high thermal stability, preventing degradation and maintaining efficiency across a wide temperature range, with improved conductivity for better energy storage and reduced energy loss through ohmic losses.

Implementation Method 1

the divanadyl cation VO2+ can be stabilized by inorganic or organic additives, in particular by phosphoric acid

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

The conductivity σ of the inventive electrolyte solution is in the range of 280 mS·cm−1 to 380 mS·cm−1, preferably in the range of 300 mS·cm−1 to 360 mS·cm−1

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

vanadium's ability to form redox pairs in the oxidation states (II) and (III), as well as (IV) and (V) is utilized

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentEP4362148A1Chloride-free electrolyte composition for extended operation at high temperatures (> 4+0c) in vanadium redox flow batteries
Publication Date: 2024.05.01 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • EP4362148A1 patent drawing
  • EP4362148A1 patent drawing
  • EP4362148A1 patent drawing

AI summary

Electrolyte solution for a vanadium redox flow battery, wherein the electrolyte solution comprises vanadium ions, sulfate ions and phosphoric acid; and wherein the conductivity σ of the electrolyte solution is in the range of 280 mS·cm-1 to 420 mS·cm-1.