Chloride-Based Electrolyte for Vanadium Iron Redox Flow Batteries

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Solution Overview

Problem

Existing redox flow batteries face challenges with unstable redox species, high oxidative nature, precipitation, and volatile gas generation, leading to increased complexity and cost due to restrictive operating conditions and the need for expensive membranes and heat management devices.

Innovation Solution

The use of a supporting solution comprising Cl− ions in redox flow battery systems, particularly in vanadium-based systems with anolyte containing V2+ and V3+ and catholyte containing V4+ and V5+, and in Fe/V systems, which improves energy density, stability, and solubility, allowing operation without thermal management devices and less expensive membrane options.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional SO42− ions are used in the supporting solution, then the system is simpler to operate, but the energy density and stability of the all-vanadium battery are reduced

Engineering Contradiction:
Improvestability of vanadium cationsVSAvoidcomplexity of supporting solution composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical composition parameter of the supporting solution from traditional SO42− ions to Cl− ions. This parameter change fundamentally alters the interaction between the supporting solution and vanadium cations, leading to improved stability and energy density without requiring additional system components or operational complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If cell temperature is maintained below 40° C. to prevent V2O5 formation, then the stability of V5+ is improved, but thermal management devices are required increasing system complexity and cost

Engineering Contradiction:
Improvestability of V5+VSAvoidthermal management devices
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of chloride ions (which could potentially cause corrosion or instability) into a beneficial effect. The Cl− ions form stable complexes with V5+ that prevent V2O5 precipitation even at elevated temperatures, thereby eliminating the need for thermal management devices while improving operational flexibility.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the operating temperature parameter range by introducing Cl− ions in the supporting solution. This chemical modification allows the system to operate stably at temperatures above 40° C. without requiring active thermal management, thereby expanding the operational temperature window and reducing system complexity.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If vanadium cation concentration is increased to improve energy density, then the energy density is improved, but precipitation of vanadium species occurs reducing stability

Engineering Contradiction:
Improvevanadium cation concentrationVSAvoidsolubility and stability of vanadium cations
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces Cl− ions as an intermediary species that mediates the interaction between vanadium cations and water. These chloride ions form stable soluble complexes with vanadium cations, particularly V5+, acting as a protective intermediary that prevents direct precipitation of vanadium species even at high concentrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical environment parameter by introducing Cl− ions, which fundamentally alters the solubility characteristics of vanadium cations. This parameter change enables the system to maintain high vanadium cation concentrations (improving energy density) without experiencing precipitation (maintaining stability).

Inventive Principle:
Principle #35Parameter changes

4Reliability

If expensive oxidation-resistant membranes are used to handle highly oxidative redox couples, then the reliability is improved, but the system cost increases

Engineering Contradiction:
Improveoxidation resistanceVSAvoidsystem cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the redox couple parameters by selecting Fe2+/Fe3+ instead of highly oxidative couples. This parameter change reduces the oxidative stress on the membrane, allowing the use of less expensive, more manufacturable membrane materials while maintaining sufficient oxidation resistance for reliable operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the thermal stability and energy density of redox flow batteries, reducing costs and complexity by maintaining stability at higher temperatures and eliminating the need for active thermal management, while maintaining high energy efficiency and solubility of vanadium and iron cations.

Implementation Method 1

the presence of Cl− ions in the supporting solution can result in the formation of VO2Cl(H2O)2, a stable, neutral species

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

A redox flow battery (RFB) stores electrical energy in reduced and oxidized species dissolved in two separate electrolyte solutions

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS8771856B2Fe-V redox flow batteries
Publication Date: 2014.07.08 BATTELLE MEMORIAL INST
  • US8771856B2 patent drawing
  • US8771856B2 patent drawing
  • US8771856B2 patent drawing

AI summary

A redox flow battery having a supporting solution that includes Cl− anions is characterized by an anolyte having V2+ and V3+ in the supporting solution, a catholyte having Fe2+ and Fe3+ in the supporting solution, and a membrane separating the anolyte and the catholyte. The anolyte and catholyte can have V cations and Fe cations, respectively, or the anolyte and catholyte can each contain both V and Fe cations in a mixture. Furthermore, the supporting solution can contain a mixture of SO42− and Cl− anions.