Chlorine-Modified Spinel Cathode for Cycle Life

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Solution Overview

Problem

Conventional lithium manganese-based AB2O4 spinel cathode materials in rechargeable lithium batteries suffer from limited cycle life, capacity fading due to mechanical strain, manganese dissolution, and phase transitions, leading to reduced reversibility and increased processing time.

Innovation Solution

A chlorine-modified lithium manganese-based AB2O4 spinel cathode material with evenly distributed chlorine, prepared using the glycine nitrate combustion method, which enhances overvoltage and under-voltage tolerance, maintaining reversibility and improving cycle life by reducing particle size and crystallite size, and shortening processing time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional lithium manganese-based AB2O4 spinel cathode materials are used, then the battery can operate with high energy density, but the cycle life is limited due to capacity fading from mechanical strain and phase transitions

Engineering Contradiction:
Improveenergy densityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the crystal structure parameters of the spinel cathode material by controlling the Li content (x in LixMn2O4) and applying chlorine modification. This changes the lattice parameters and stabilizes the cubic spinel structure against Jahn-Teller distortion, preventing phase transitions and maintaining structural integrity during cycling, thereby extending cycle life while preserving energy density

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by incorporating chlorine into the spinel lattice (forming LixMn2O4-yClz composition). This composite approach combines the high energy density characteristics of lithium manganese spinel with the structural stability provided by chlorine modification, resolving the contradiction between energy density and cycle life

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If the active material undergoes repeated phase transitions during cycling, then lithium insertion/extraction is enabled, but mechanical strain causes fracture and dissociation of active material from the electrode

Engineering Contradiction:
Improvelithium insertion/extractionVSAvoidstructural integrity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies chlorine modification beforehand to cushion and compensate for the mechanical strain that occurs during lithium insertion/extraction. The chlorine atoms in the lattice help accommodate volume changes and reduce stress concentration, preventing fracture and maintaining the connection between active material and electrode throughout cycling

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If manganese dissolution occurs in the electrolyte, then the cathode material degrades, but this limits the practical number of cycles

Engineering Contradiction:
Improvecathode material stabilityVSAvoidpractical cycle number
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent converts the potential harm of manganese dissolution into a benefit by using chlorine modification. The chlorine atoms preferentially interact with the electrolyte, forming a protective interface layer that actually protects the manganese from dissolving. This transforms the harmful dissolution process into a beneficial protective mechanism, extending practical cycle life

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Reliability

If rigid stoichiometric control is applied to maintain reversibility, then capacity fading is reduced, but processing time increases

Engineering Contradiction:
ImprovereversibilityVSAvoidprocessing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent changes the stoichiometric parameters to LixMn2O4-yClz, allowing flexibility in Li content (x) and chlorine content (z) while maintaining structural stability. This parameter flexibility enables optimization of both reversibility and processing efficiency, reducing the need for rigid stoichiometric control and thereby decreasing processing time

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The chlorine-modified spinel material exhibits extended cycle life, improved reversibility, and reduced processing time, maintaining performance at elevated charge potentials and low impedance, while avoiding capacity fading and phase transitions.

Implementation Method 1

heating the mixture to produce an ash

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

glycine nitrate combustion method

Methodology Applied
Scientific EffectExothermic Reaction: Exothermic Reaction

Implementation Method 3

calcining the ground ash for a time period no greater than 5 hours at a temperature of at least 350° C. to produce the homogeneously dispersed chlorine-modified lithium manganese-based AB2O4 spinel cathode material

Methodology Applied
Scientific EffectThermal decomposition: Pyrolysis

Data Source

PatentUS9979011B2LixMn2O4-y(C1z) spinal cathode material, method of preparing the same, and rechargeable lithium and li-ion electrochemical systems containing the same
Publication Date: 2018.05.22 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US9979011B2 patent drawing
  • US9979011B2 patent drawing
  • US9979011B2 patent drawing

AI summary

A method of preparing a homogeneously dispersed chlorine-modified lithium manganese-based AB2O4 spinel cathode material is provided. Furthermore, a homogeneously dispersed chlorine-modified lithium manganese-based AB2O4 spinel cathode material is provided. In addition, a lithium or lithium ion rechargeable electrochemical cell is provided incorporating a homogeneously dispersed chlorine-modified lithium manganese-based AB2O4 spinel cathode material in a positive electrode.