CHO-K1 Cell Line SUMF1 Co-expression for Phosphorylated GALNS

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Solution Overview

Problem

Current methods for producing lysosomal sulfatase enzymes for treating lysosomal storage diseases face challenges in achieving high yields of active, highly phosphorylated enzymes due to inefficient secretion and immunogenicity issues, leading to the need for high doses and potential increased immunogenicity.

Innovation Solution

Engineering a CHO-K1 cell line derivative (G71) to express recombinant human sulfatase modifying factor 1 (SUMF1), resulting in high yields of active, highly phosphorylated recombinant lysosomal sulfatase enzymes by preventing loss to the lysosomal compartment, using an END3 complementation group cell line that co-expresses SUMF1 and N-acetylgalactosamine-6-sulfatase (GALNS).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional mammalian cell lines are used to produce lysosomal sulfatase enzymes, then the enzymes can be secreted into the growth medium, but the yield of active, highly phosphorylated enzymes is low and immunogenicity is high

Engineering Contradiction:
Improveyield of active highly phosphorylated enzymeVSAvoidimmunogenicity
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent modifies the cellular environment and enzymatic parameters by introducing SUMF1 expression to enhance formylglycine generation, adjusting phosphate buffer conditions (pH 5.0-6.0, 25-100mM concentration), and optimizing temperature (37°C) to achieve high levels of phosphorylation and activity while reducing immunogenicity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses SUMF1 (sulfatase modifying factor 1) as an intermediary enzyme that catalyzes the conversion of cysteine to formylglycine in the sulfatase enzyme, enabling efficient phosphorylation and activation without direct harmful interactions that would increase immunogenicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If high doses of enzyme are administered to treat lysosomal storage diseases, then treatment effectiveness is improved, but immunogenicity increases

Engineering Contradiction:
Improvetreatment effectivenessVSAvoidimmunogenicity
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes enzyme parameters including phosphate buffer concentration (25-100mM), pH (5.0-6.0), and temperature (37°C) to maximize enzyme activity and stability, allowing lower doses to achieve the same therapeutic effect and thereby reducing immunogenicity

Inventive Principle:
Principle #35Parameter changes

3Productivity

If lysosomal enzymes are directed to the lysosome in normal cells, then the enzymes fulfill their degradation function, but secretion into the growth medium is reduced

Engineering Contradiction:
Improvesecretion efficiencyVSAvoidenzyme activity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs SUMF1 as an intermediary that facilitates the post-translational modification of sulfatase enzymes, enabling efficient phosphorylation and activation while maintaining compatibility with both intracellular and extracellular environments, thus achieving high secretion efficiency without compromising enzyme activity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes cellular and biochemical parameters including phosphate buffer conditions, temperature, and enzymatic activity to achieve high levels of phosphorylation and secretion while maintaining enzyme functionality

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the production of therapeutically effective, high-yield, active lysosomal sulfatase enzymes for enzyme replacement therapy, improving targeting efficiency and reducing immunogenicity, thereby enhancing treatment efficacy for lysosomal storage diseases.

Implementation Method 1

Lysosomal enzymes constitute a separate class of glycoproteins defined by phosphate at the 6-position of terminal mannose residues

Methodology Applied
Scientific EffectPhosphorylation:

Implementation Method 2

The cysteine to FGly post-translational enzyme activation occurs within the endoplasmic reticulum on unfolded sulfatases immediately after translation

Methodology Applied
Scientific EffectPost-translational modification:

Implementation Method 3

Mannose-6-phosphate is bound with high affinity and specificity by a receptor found on the surface of most cells

Methodology Applied
Scientific EffectReceptor binding:

Data Source

PatentUS9567572B2Manufacture of active highly phosphorylated human N-acetylgalactosamine-6-sulfatase and uses thereof
Publication Date: 2017.02.14 BIOMARIN PHARMACEUTICAL INC
  • US9567572B2 patent drawing
  • US9567572B2 patent drawing
  • US9567572B2 patent drawing

AI summary

This invention provides compositions of active highly phosphorylated human N-acetylgalactosamine-6-sulfatase (GALNS), and pharmaceutical compositions and formulations thereof, methods of producing and purifying GALNS, and its use in the diagnosis, prophylaxis, or treatment of diseases and conditions, including particularly lysosomal storage diseases that are caused by, or associated with, a deficiency in the GALNS enzyme, e.g., Mucopolysaccharidosis IVa (MPS IVa or Morquio A syndrome).