Chockless Power Coupler Using BALUN for RF Signal Isolation

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Solution Overview

Problem

Cable television systems face challenges in maintaining low loss and flat frequency response across a wide frequency range due to the increasing number of taps in multi-tap devices, which degrades service quality and requires complex designs with many parts and costly tuning procedures.

Innovation Solution

A Balanced Unbalanced (BALUN) device and chockless power coupler design that uses a coaxial structure with a ferrite element to manage RF and AC signals, eliminating the need for RF chocks and capacitors, allowing for low loss, good flatness, and high port isolation over a 5-3000 MHz bandwidth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional RF chocks and capacitors are used to separate RF and AC signals, then signal separation is achieved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvesignal separationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the RF choke and capacitor functions into a single integrated component that provides both AC power passage and RF signal separation. This merging eliminates the need for separate RF choke and capacitor components, reducing device complexity while maintaining effective signal separation between RF and AC pathways.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated component serves multiple functions simultaneously: it acts as an AC power conductor, an RF choke, and a signal separator. This multi-functionality replaces the traditional multi-component approach, simplifying the overall device structure while achieving the same separation reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple taps are added to serve more subscribers, then service coverage increases, but main line loss increases and frequency response flatness deteriorates

Engineering Contradiction:
Improveservice coverageVSAvoidmain line loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent modifies the electrical parameters of the integrated component to optimize impedance matching and minimize insertion loss. By carefully selecting the inductance and capacitance values, the device maintains low loss characteristics even when multiple taps are connected, preserving frequency response flatness across the operational bandwidth.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If RF chocks and capacitors are used for signal separation, then hum modulation is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvehum modulationVSAvoidmanufacturing precision
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The integrated component uses specific inductance and capacitance parameter combinations that inherently reduce hum modulation. The design selects optimal parameter values that minimize interference while being tolerant to normal manufacturing variations, reducing the stringency of precision requirements compared to traditional separate component designs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved frequency response flatness and reduced hum modulation, enabling efficient transmission of high-frequency signals with low loss and cost-effective multi-tap devices that support higher AC currents, thus enhancing service quality and reducing operational complexity.

Implementation Method 1

a first cylindrical ferrite element enclosing at least part of said coaxial structure to increase the inductance of said coaxial structure

Methodology Applied
Scientific EffectInductance: Inductor

Implementation Method 2

an outer conductor, enclosing at least partially said central conductor, grounded at one side to reflect part of said second signal at substantially 180 degrees phase shift with respect to said first signal

Methodology Applied
Scientific EffectElectromagnetic reflection: Reflection

Data Source

PatentUS8149070B2Chockless power coupler
Publication Date: 2012.04.03 ATX NETWORKS (TORONTO) CORP
  • US8149070B2 patent drawing
  • US8149070B2 patent drawing
  • US8149070B2 patent drawing

AI summary

A wideband power coupler and method for taping part of a RF signal from a combined RF and AC signal with relatively simple structure and relatively low number of needed parts. The power coupler may include a BALUN, the BALUN constructed of a central conductor, an outer conductor and a ferrite element. Combined downstream AC and RF signal may flow through the central conductor of the BALUN. A part of the RF signal is reflected on the outer conductor of the BALUN with 180 degrees phase shift with respect to the RF signal, to create a reversed signal. Another part of the RF signal is sampled by a high pass filter. An autotransformer sums the reversed signal with the RF signal to create an output RF signal for an output tap port. When an upstream combined RF and AC signal flows through the BALUN, the phase of the RF signal reflected on the outer conductor of the BALUN is aligned with the phase of the RF signal sampled by the high pass filer such that the autotransformer cancels the upstream RF signal at the output tap port and the power coupler provides isolation to the output port.