Cholesteric Liquid Crystal Reflective Layer Sidelobe Suppression

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Solution Overview

Problem

Existing optical elements with cholesteric liquid crystal layers face challenges in suppressing sidelobe occurrence and achieving high reflectivity, as they tend to reflect light outside the intended wavelength range, leading to undesirable reflections.

Innovation Solution

The optical element incorporates a pair of reflective layers with cholesteric liquid crystal layers, where the rotation direction of optical axes is opposite between layers, and the birefringence varies across the layers' thickness, with specific depth positions defining regions of different birefringence to minimize sidelobe formation and enhance reflectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a cholesteric liquid crystal layer is used for selective reflection, then reflectivity in a specific wavelength range is achieved, but sidelobe occurs causing reflection of light outside the intended wavelength range

Engineering Contradiction:
Improvewavelength selectivityVSAvoidsidelobe reflection
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The reflective layer is segmented into multiple cholesteric liquid crystal layers (first, second, and third layers) with different helical pitch numbers. Each layer reflects a specific wavelength range, and by combining them, the overall reflectivity is enhanced while sidelobe is suppressed through careful selection of pitch ratios

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the reflective layer (first, second, and third layers) are assigned different local qualities in terms of helical pitch numbers. The first layer has pitch number N1, the second layer has N2, and the third layer has N3, where specific relationships between these numbers create the desired optical characteristics and suppress sidelobe

Inventive Principle:
Principle #3Local quality

Solution Approach 3:

The reflective layer is constructed as a composite structure combining multiple cholesteric liquid crystal layers with different optical properties. This composite approach allows the system to achieve both high reflectivity in the target wavelength range and suppression of reflections in unwanted wavelength ranges

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the reflection wavelength range is broadened, then more light is reflected, but sidelobe becomes more prominent

Engineering Contradiction:
Improvereflected light amountVSAvoidsidelobe
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The reflective layer is segmented into multiple cholesteric liquid crystal layers (first, second, and third layers) with different helical pitch numbers. Each layer reflects a specific wavelength range, and by combining them, the overall reflectivity is enhanced while sidelobe is suppressed through careful selection of pitch ratios

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The helical pitch numbers of the cholesteric liquid crystal layers are precisely controlled with specific relationships (N1:N2:N3 ratios) to optimize the reflection characteristics. By adjusting these parameters, the system achieves both broad wavelength coverage and sidelobe suppression

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses sidelobe occurrence and increases reflectivity by ensuring that only light within the desired wavelength range is reflected, improving the optical performance of the element.

Implementation Method 1

A layer (hereinafter, also referred to as 'cholesteric liquid crystal layer') obtained by immobilizing a cholesteric liquid crystalline phase is known as a layer that selectively reflects at least either right circularly polarized light or left circularly polarized light in a specific wavelength range

Methodology Applied
Scientific EffectSelective reflection of circularly polarized light: Cholesteric Liquid Crystal

Implementation Method 2

an optical element in which a reflection direction of reflected light is reflected obliquely instead of specular reflection by finely controlling an alignment state of the cholesteric liquid crystal layer

Methodology Applied
Scientific EffectOptical axis rotation: Liquid Crystals

Implementation Method 3

at least one of birefringences in the first region and the third region is less than a birefringence in the second region

Methodology Applied
Scientific EffectBirefringence: Birefringence

Data Source

PatentUS12099225B2Optical element, image display apparatus, head-mounted display, sensing apparatus, and eye tracking apparatus
Publication Date: 2024.09.24 FUJIFILM CORP
  • US12099225B2 patent drawing
  • US12099225B2 patent drawing
  • US12099225B2 patent drawing

AI summary

The present invention provides an optical element in which the occurrence of sidelobe is suppressed and a reflectivity is high, an image display apparatus, a head-mounted display, a sensing apparatus, and an eye tracking apparatus. The optical element according to the present invention includes: at least one reflecting layer pair that is a combination of two reflective layers where turning directions of circularly polarized light to be reflected are opposite to each other and at least a part of reflection wavelength ranges is an overlapping part, in which the reflective layer includes a cholesteric liquid crystal layer obtained by immobilizing a cholesteric liquid crystalline phase, the cholesteric liquid crystal layer has a liquid crystal alignment pattern in which a direction of an optical axis derived from a liquid crystal compound changes while continuously rotating in at least one in-plane direction, and in a case where a depth position corresponding to 10% of a total helical pitch number of the reflective layer from one surface to another surface side of the reflective layer is set as a depth position X, a depth position corresponding to 90% of the total helical pitch number of the reflective layer from the one surface to the other surface side of the reflective layer is set as a depth position Y, a region from the one surface to the depth position X is set as a first region, a region from the depth position X to the depth position Y is set as a second region, and a region from the depth position Y to the other surface is set as a third region, at least one of birefringences in the first region and the third region is less than a birefringence in the second region.