Chromatic Confocal 3D Measurement via Spectral Referencing

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Solution Overview

Problem

Current chromatic confocal techniques face limitations in achieving high spectral resolution for three-dimensional measurement of objects, particularly in capturing the entire shape of an object within a single image frame, and are complex in evaluation due to lenticular direct coupling methods.

Innovation Solution

A chromatic confocal system utilizing a planar array of polychromatic point light sources, a beam splitter, and a detector matrix with spectral referencing for calibration, allowing for simultaneous depth measurement across various object spaces with improved precision by generating spectrally defined reference light bundles and using a refractive element for wavelength-dependent depth resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a spectrometer is added to obtain chromatic confocal signals via wavelength, then spectral resolution is improved, but device complexity increases

Engineering Contradiction:
Improvespectral resolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential spectral dispersion function from a complete spectrometer system by using a diffraction grating combined with a linear array detector, eliminating unnecessary components while maintaining spectral resolution capability for chromatic confocal measurements

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The diffraction grating serves multiple functions: it disperses wavelengths for spectral analysis, enables chromatic confocal depth measurement, and works with standard linear array detectors commonly available in imaging systems, reducing the need for specialized equipment

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If lenticular direct coupling is used for spectral analysis, then spectral resolution is improved, but evaluation complexity increases

Engineering Contradiction:
Improvespectral resolutionVSAvoidevaluation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical lenticular direct coupling system with a diffraction grating-based optical system that produces linearly dispersed spectra, substituting complex mechanical evaluation with simpler optical geometry and linear detector readout

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the spectral dispersion parameter from the complex lenticular coupling mechanism to a diffraction grating equation-based system, where wavelength separation follows a predictable linear relationship with detector position, simplifying data interpretation

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If three color filters are used for spectral analysis, then device complexity is reduced, but spectral resolution deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidspectral resolution
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent uses a diffraction grating to create multiple spectral copies across the linear detector array, with each detector element receiving light from a specific wavelength range, effectively copying the spectral information into spatial distribution without requiring multiple filter channels

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables fast and robust three-dimensional measurement with significantly higher spectral resolution than traditional methods, capable of capturing detailed geometrical information of objects, including microscopic features like teeth, within a single camera frame, while maintaining precision and reducing computational complexity.

Implementation Method 1

at least one element having a refractive power that is wavelength-dependent for chromatic depth resolution

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a beam splitter, at least one element having a refractive power that is wavelength-dependent

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7787132B2Method and arrangement for a rapid and robust chromatic confocal 3D measurement technique
Publication Date: 2010.08.31 SIRONA DENTAL SYSTEMS GMBH CORP LEGAL
  • US7787132B2 patent drawing
  • US7787132B2 patent drawing
  • US7787132B2 patent drawing

AI summary

A chromatic confocal technique and apparatus for the rapid three-dimensional measurement of an object shape, particularly of a tooth in a patient's jaw, using an array of polychromatic point light sources, a planar detector matrix, a beam splitter for lateral spectral separation, and an objective for illuminating and recording the object. Spectral defined reference light bundles are generated, injected into the detection beam path via a reference beam path and, following spectral splitting, are focused on the detector matrix as reference image points, wherein laterally shifted sub-matrices are numerically defined on the detector matrix for spectral analysis of the object light, which sub-matrices are implemented as spectral cells for three-dimensional measurement of the shape of the object.