Liquid Chromatograph Column Switching Flow Rate Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In liquid chromatography, column switching during successive analyses can cause damage due to sudden changes in mobile phase flow rates, especially when switching to a column requiring a higher target flow rate.

Innovation Solution

A liquid chromatograph control method and system that gradually increase the mobile phase flow rate to the target flow rate over stages when switching columns, using a column-protective method file to manage the flow rate transitions, reducing the risk of column damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the mobile phase flow rate is suddenly increased to the target flow rate after column switching, then the analysis productivity is improved, but the column may be damaged

Engineering Contradiction:
Improveanalysis speedVSAvoidcolumn damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary action by detecting column switching events before the analysis begins and pre-configuring a gradual flow rate increase schedule. The control unit creates a staged flow rate profile that increases from a lower initial rate to the target rate over multiple stages, preventing sudden pressure shocks to the column while maintaining analytical productivity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies dynamics by making the flow rate adjustable and variable rather than fixed. The mobile phase flow rate dynamically transitions from a lower initial rate to the target rate through multiple intermediate stages, allowing the system to adapt the flow conditions to protect the column during switching while achieving the desired analysis speed.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If the mobile phase flow rate is gradually increased in stages, then the column damage is reduced, but the analysis time is extended

Engineering Contradiction:
Improvecolumn damageVSAvoidanalysis time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system applies partial action by implementing a moderate gradual increase strategy rather than an extremely slow ramp-up. The flow rate increases through multiple stages that are sufficient to protect the column but not excessively prolonged, balancing column protection with reasonable analysis time completion.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system changes parameters by adjusting the flow rate through defined stages with specific time intervals. The control unit modifies the flow rate parameter dynamically, transitioning from initial to target rates through intermediate values, optimizing the balance between column protection and analysis efficiency.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10429360B2Liquid chromatograph control system and liquid chromatograph control method
Publication Date: 2019.10.01 SHIMADZU CORP
  • US10429360B2 patent drawing
  • US10429360B2 patent drawing
  • US10429360B2 patent drawing

AI summary

To reduce damage to a column caused during column switching when performing successive analyses while switching columns, provided is liquid chromatograph control system 70 for analyzing a sample according to a schedule table where analysis conditions and execution order of a plurality of analyses are described. Control system 70 includes: schedule reader 66 for reading out two consecutively executed analysis conditions; column comparator 67 for comparing columns used in the two analysis conditions; insertion method file creator for creating an insertion method file so that the flow rate of a mobile phase sent to the column used in later one of the two analyses is increased in stages toward a flow rate determined for the later analysis, where the columns are different between the two analysis conditions; and a schedule table creator 63 for inserting the insertion method file into immediately before the later analysis in the schedule table.