Liquid Chromatograph Solvent Delivery Coordination
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Solution Overview
Problem
In liquid chromatography systems, the pre-injector dwell volume introduces a significant delay in solvent stream delivery to the injector valve, which becomes problematic when chromatographic run times are short, as it can account for a substantial percentage of the total run time.
Innovation Solution
The solvent delivery system starts delivering the solvent stream in parallel with the autosampler's pre-injection operations, coordinating the timing to ensure the solvent stream arrives at the injector valve approximately when the autosampler completes its pre-injection sequence, thereby reducing the dead time introduced by the pre-injector dwell volume.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of time
If the pump delivers the solvent stream sequentially after the autosampler completes pre-injection operations, then the injection process is simple to control, but the pre-injector dwell volume introduces significant delay to the start of each injection
Solution Approach 1:
The pump starts delivering the solvent stream in advance before the autosampler completes its pre-injection operations. The system calculates the pre-injector dwell volume and flow rate to determine the optimal start time, so the solvent stream is already in the tubing when the sample is ready for injection, eliminating the delay caused by the dwell volume.
Solution Approach 2:
The system uses a coordinated control mechanism where the autosampler and pump communicate their operational status and timing. The autosampler notifies the pump of its pre-injection completion status, and the pump adjusts its solvent delivery timing based on this feedback to achieve precise synchronization.
2Stability of the object's composition
If the pre-injector dwell volume is large (hundreds of microliters), then the solvent mixing is more thorough, but the delay to the start of each injection increases significantly
Solution Approach 1:
The solvent stream is delivered in advance during the pre-injection period, allowing the large dwell volume to be filled with properly mixed solvent before the sample injection begins. This eliminates the delay while maintaining the benefit of thorough mixing that occurs during the pre-injection operations.
Solution Approach 2:
The pump delivers the solvent stream continuously without interruption, starting before pre-injection operations and continuing through the injection event. This continuous flow ensures that the large dwell volume does not create delays, as the solvent is already in motion and reaching the injector throughout the entire process.
3Productivity
If the pump starts solvent stream delivery before pre-injection operations complete, then the overall run time is reduced, but coordination between pump and autosampler becomes more complex
Solution Approach 1:
The system implements a feedback-based coordination mechanism where the autosampler communicates its operational state to the pump, and the pump adjusts its solvent delivery timing accordingly. This allows the pump to start delivering solvent before pre-injection operations complete while maintaining precise control over the injection timing.
Solution Approach 2:
The system calculates the pre-injector dwell volume and flow rate in advance to determine the optimal timing for starting solvent delivery. This preliminary calculation allows the pump and autosampler to be coordinated without complex real-time control, as the timing is predetermined based on system parameters.
Data Source
AI summary
A liquid chromatography system includes an autosampler that prepares a sample for introduction to a solvent stream and a solvent delivery system that delivers a solvent stream to the autosampler. Delivery of the solvent stream occurs in parallel with the autosampler's pre-injection operations. The autosampler starts pre-injection operations to make the sample ready for injection into the mixture stream, and the solvent delivery system starts delivery of a solvent stream to the autosampler. The start of the solvent stream delivery is coordinated with the start of the pre-injection operations such that the solvent stream arrives at the autosampler approximately coincident with when the autosampler completes the pre-injection operations, making the sample ready for injection.


