Chromatography Parameter Estimation With Physical Constraints

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Solution Overview

Problem

The biopharmaceutical industry faces challenges in process development due to cost, quantity, time, and transferability limitations in chromatography methods, particularly in determining accurate chromatography method parameters and modeling mass-transfer mechanisms.

Innovation Solution

A method is developed to determine the influence of interdependency between at least two parameters in chromatography, using a physically linked simulation parameter estimation approach that reduces parameter estimator error and provides globally minimum parameter estimation with physically based parameter sets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional model fitting procedures are used to determine chromatography parameters, then parameter estimation can be performed, but the determination is lengthy and labor intensive with high parameter estimator error

Engineering Contradiction:
Improveparameter estimation accuracyVSAvoidtime for parameter determination
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-defining physically meaningful boundary conditions and constraints for chromatography parameters before the fitting procedure. Physical principles such as mass conservation, non-negative concentrations, and thermodynamic equilibrium relationships are incorporated a priori into the parameter estimation process, eliminating the need for extensive iterative fitting and reducing both time and computational resources required.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces the traditional mechanical/numerical iterative fitting system with a physics-based analytical approach. Instead of relying on computational algorithms to minimize error functions through repeated iterations, the solution uses fundamental physical laws and relationships to directly determine parameter values, substituting computational mechanics with physical principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If traditional design of experiments is used for model identification, then linear parameter models can be fitted, but non-linear models with highly correlated coefficients become challenging to estimate

Engineering Contradiction:
Improvemodel complexity flexibilityVSAvoidparameter estimation reliability
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent transforms the parameter estimation problem by changing from estimating highly correlated non-linear parameters to estimating physically constrained parameters with defined relationships. By expressing parameters in terms of fundamental physical quantities with known relationships (e.g., expressing mass transfer coefficients in terms of diffusion coefficients and geometric parameters), the method reduces parameter correlation and improves estimation reliability while maintaining model versatility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the complex non-linear parameter estimation problem into smaller, physically meaningful sub-problems. By dividing the overall parameter set into groups based on physical principles (e.g., transport parameters, equilibrium parameters, kinetic parameters) and establishing hierarchical relationships between them, the method makes the estimation process more manageable and reliable.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If global optimization algorithms are used to minimize prediction error, then the error can be minimized, but the resulting coefficients are often not physically meaningful or violate boundary conditions

Engineering Contradiction:
Improveprediction error minimizationVSAvoidphysical meaningfulness of parameters
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent implements feedback by continuously checking parameter estimates against physical principles and boundary conditions during the estimation process. The method uses physical laws as feedback constraints to guide the parameter determination, ensuring that estimated values remain physically meaningful while still minimizing prediction error. This feedback mechanism prevents the optimization from converging to non-physical solutions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent applies preliminary anti-action by pre-establishing constraints and boundaries that prevent the optimization algorithm from producing non-physical results. Instead of allowing the algorithm to freely minimize error and then correcting physical violations, the method proactively prevents such violations by incorporating physical principles into the estimation framework from the beginning, counteracting the tendency toward non-physical solutions before they occur.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach leads to accurate and physically correct simulation parameters, enabling reliable prediction of chromatographic systems and facilitating scale-up and optimization of chromatography processes.

Implementation Method 1

the adsorption-desorption process at the ligand sites

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the external mass transfer of solute molecules from the mobile phase to the external surface of the adsorbent particle, the diffusion within the particle

Methodology Applied
Scientific EffectMass transfer: Diffusion

Data Source

PatentUS12203908B2Chromatography method, method of determining the influence of the interdependency of at least two parameters in a chromatography method and method of obtaining at least one chromatography method parameter
Publication Date: 2025.01.21 SARTORIUS STEDIM BIOTECH GMBH
  • US12203908B2 patent drawing
  • US12203908B2 patent drawing
  • US12203908B2 patent drawing

AI summary

A chromatography method, a method of determining the concentration of at least one compound in a chromatography method and a method of obtaining at least one chromatography method parameter are provided. The methods can include selecting at least one compound, at least one stationary phase, at least one mobile phase, and at least one chromatography device having a chromatography bed comprising the at least one stationary phase and the at least one mobile phase.