Chromium Catalyst Ligand Design for Olefin Selectivity

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Solution Overview

Problem

Existing catalyst systems for olefin oligomerization, such as those using chromium as a central metal, face challenges in maintaining consistent reaction activity and selectivity over time, particularly in producing 1-hexene and 1-octene, with high energy consumption and decreased reaction rates.

Innovation Solution

A catalyst system comprising a ligand compound with a specific hexagonal ring structure, a transition metal source like chromium, and a cocatalyst, which controls the electronic and stereoscopic environment around the transition metal, enhancing catalytic activity and selectivity for 1-hexene and 1-octene production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If chromium catalyst system is used for olefin oligomerization, then catalytic activity is improved, but reaction rate decreases over time

Engineering Contradiction:
Improvecatalytic activityVSAvoidreaction rate stability
Core Design Contradiction:
PowerVSDuration of action of moving object

Solution Approach 1:

The patent modifies the ligand structure parameters by introducing specific substituents (alkyl, aryl, alkoxyl groups) at defined positions on the phenanthroline core, and optimizes the metal-to-ligand ratio and reaction conditions to maintain stable catalytic activity throughout the reaction period

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite catalyst system combining chromium metal center with specially designed organic ligands containing heteroatoms (N, O, S, P), forming a coordinated complex that exhibits both high initial activity and sustained performance over time

Inventive Principle:
Principle #40Composite materials

2Reliability

If high temperature and high pressure conditions are used, then catalyst performance is improved, but energy consumption increases

Engineering Contradiction:
Improvecatalyst performanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the chemical parameters of the catalyst system by incorporating electron-donating or electron-withdrawing substituents on the ligand, which modulates the electronic environment around the chromium center, enabling high catalytic performance under milder temperature and pressure conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The specially designed ligand acts as an intermediary that mediates between the chromium metal center and the olefin substrate, facilitating the oligomerization reaction under reduced energy input conditions while maintaining high catalyst performance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If conventional chromium catalyst is used, then olefin oligomerization is achieved, but selectivity to specific olefins decreases

Engineering Contradiction:
Improveolefin productionVSAvoidolefin selectivity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by introducing specific functional groups at particular positions on the ligand structure, creating localized electronic and steric environments that favor the formation of specific olefin products (1-hexene or 1-octene) with high selectivity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of trying to control product distribution through reaction conditions, the patent inverts the approach by designing the ligand structure itself to inherently direct the reaction toward specific products, with the ligand's steric and electronic properties determining the selectivity

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The catalyst system achieves high catalytic activity and selectivity for olefin oligomerization, maintaining stability and reaction yield, with improved selectivity to 1-octene and reduced energy consumption compared to previous systems.

Implementation Method 1

a ligand compound represented by Chemical Formula 1 below; a transition metal source; and a cocatalyst... which controls the electronic and stereoscopic environment around the transition metal

Methodology Applied
Scientific EffectCoordination bonding: Chemical Bonding

Data Source

PatentUS10646857B2Catalyst system for olefin oligomerization and method for oligomerizing olefins using the same
Publication Date: 2020.05.12 LOTTE CHEM CORP
  • US10646857B2 patent drawing
  • US10646857B2 patent drawing
  • US10646857B2 patent drawing

AI summary

The present invention relates to a catalyst system for olefin oligomerization, and a method for oligomerizing olefins using the same. The catalyst system for olefin oligomerization according to the present invention exhibits high selectivity to 1-hexene and 1-octene while having excellent catalytic activity, thereby enabling more efficient preparation of alpha-olefins.