Chucking Apparatus Inclined Surface Segmentation

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Solution Overview

Problem

Conventional chucking apparatuses for recording disk drives face challenges in achieving a sufficient detaching force without increasing the radially outward force of the resilient member, leading to reduced operability and potential miscentering of the recording disk during mounting, which can result in poor centering precision and risk of the disk coming out due to centrifugal force or external impacts.

Innovation Solution

The chucking apparatus features a centering case with chuck pawls having a first and second inclined surface, a curved surface, and an auxiliary inclined surface, with a stepped recess, allowing for enhanced detaching force while maintaining low radially outward force, ensuring precise centering and secure disk retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the elastic force of the resilient member is increased to increase the detaching force, then the detaching force is increased, but it becomes difficult to move the chuck pawl radially inward and the mounting force is increased

Engineering Contradiction:
Improvedetaching forceVSAvoidmounting force
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The inclined surface of the chuck pawl is divided into multiple segments with different slopes. The first inclined surface has a gentler slope for mounting, while the second inclined surface has a steeper slope for detaching. This segmentation allows the same pawl structure to provide different force characteristics during mounting and detaching operations, resolving the contradiction between detaching force and mounting force.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the chuck pawl's inclined surface are given different geometric properties. The outer region (first inclined surface) has a larger radius of curvature for easier mounting, while the inner region (second inclined surface) has a smaller radius of curvature for stronger detaching force. This local differentiation of geometric quality enables the pawl to optimize performance for both mounting and detaching functions.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the tip end of the chuck pawl is set short to reduce mounting force, then the mounting force is reduced, but the angle formed between contact surfaces is adversely increased

Engineering Contradiction:
Improvemounting forceVSAvoiddetaching force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The contact surface of the chuck pawl is segmented into two inclined surfaces with different angles. The first inclined surface has a smaller angle for reduced mounting force, while the second inclined surface has a larger angle for increased detaching force. This segmentation resolves the contradiction by allowing different angular characteristics in different regions of the same pawl structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves from considering a single inclined surface to a two-dimensional surface with varying slopes. By introducing the concept of multiple inclined surfaces with different radii of curvature, the design optimizes both mounting and detaching forces through geometric dimensioning rather than simply changing the tip length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the curvature of the inclined surface is small to reduce mounting force, then the mounting force is reduced, but the angle formed between contact surfaces is adversely increased

Engineering Contradiction:
Improvemounting forceVSAvoidcentering precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The inclined surface is segmented into two distinct regions with different curvatures. The first inclined surface has a larger radius of curvature for easier mounting with smaller force, while the second inclined surface has a smaller radius of curvature for better centering precision and larger detaching force. This segmentation resolves the contradiction between mounting ease and centering precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the inclined surface are assigned different geometric qualities - the outer region has larger curvature for mounting comfort, while the inner region has smaller curvature for precision centering. This local differentiation of geometric properties allows simultaneous optimization of both mounting force and centering precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively increases the detaching force without compromising the mounting force, enhancing the reliability and durability of the chucking apparatus and preventing disk misalignment or ejection due to centrifugal forces or impacts.

Implementation Method 1

a resilient member for biasing the chuck pawls radially outward

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

Each of the chuck pawls includes a base accommodated in a centering case, and a tip end projecting from an outer periphery of the centering case for holding the recording disk. The tip end of the chuck pawl is formed with a first inclined surface... a second inclined surface... and a curved surface

Methodology Applied
Scientific EffectMechanical force transformation through inclined surfaces: Mechanical Advantage

Data Source

PatentUS7360227B2Chucking apparatus and recording disk drive motor having chucking apparatus
Publication Date: 2008.04.15 NIDEC CORP(JP)
  • US7360227B2 patent drawing
  • US7360227B2 patent drawing
  • US7360227B2 patent drawing

AI summary

A second inclined surface (84c) which abuts against a recording disk of a chuck pawls (84) of a recording disk holding mechanism (80), and a third inclined surface (84d) which is a curved surface for guiding chucking motion of the chuck pawls (84) are provided. A boundary between the second inclined surface (84c) and the third inclined surface (84d) is formed with a stepped recess approaching a base.