Cigarette Pack Bowed Front Face Pocket Comfort
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Solution Overview
Problem
Conventional cardboard cigarette packs are structurally sturdy but uncomfortable to carry due to their angular shape, which can lead to deformation and the 'smiling' effect, allowing loose tobacco to escape when carried in garment pockets.
Innovation Solution
A cigarette pack design featuring a bowed front face with arched-edged bevels and side bevels, creating a concave shape that reduces the likelihood of the lid opening and provides a more comfortable fit in pockets, along with recessed areas on the lid for enhanced carrying comfort.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If cardboard packs are shaped as rectangular parallelepipeds to maximise structural integrity, then strength is improved, but comfort is worsened
Solution Approach 1:
The patent applies curvature by rounding the corners and edges of the cardboard pack, transforming the sharp angular rectangular parallelepiped into a form with curved surfaces. This curvature reduces the discomfort caused by angular shapes when carried in garment pockets, while the rounded corners maintain structural integrity by distributing stress more evenly compared to sharp angles that are prone to deformation and the 'smiling' effect.
2Ease of manufacture
If cardboard packs have angular shapes, then manufacturing is simplified, but deformation resistance is worsened
Solution Approach 1:
The patent introduces curved surfaces and rounded corners to the pack design, which inherently resist deformation better than sharp angular shapes. The curved geometry distributes mechanical stresses more uniformly across the cardboard structure, preventing the 'smiling' effect where the lid sits slightly open, while still being manufacturable through standard cardboard forming processes.
3Reliability
If the pack lid is forced over the protrusion created by the bowed front face, then lid closure reliability is improved, but device complexity is worsened
Solution Approach 1:
The bowed front face with curved surfaces creates a protrusion that the lid must force over to close, providing a mechanical bias that keeps the lid securely closed. This curvature-based design achieves reliable lid closure through geometric form rather than additional mechanical components, maintaining simplicity while improving reliability.
Data Source
Figure 1
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AI summary
A cigarette pack (100) comprises a box having a top face (104), a bottom face (110), and a plurality of longitudinal faces connecting the top face (104) to the bottom face (110). The longitudinal faces include a front face (105), a first bevel situated on one side of the front face (105) and being attached to the front face (105) by a first longitudinal fold line and a second bevel situated on the other side of the front face and being attached to the front face by a second longitudinal fold line. The first and second fold lines are curved away from the centre of the front face such that the front face is at least partially concavely bowed in a longitudinal direction. The circumference of the top face of the pack comprises at least one concavely curved segment situated along the edge of the top face and at least one of the front face and rear face, the at least one concavely curved segment being arranged to cause the at least one of the front face (105) and rear face to bow inwardly towards the top of the pack.