CIGS Nanoparticle Synthesis Using Selenol Capping Agents

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Solution Overview

Problem

Current methods for producing CIGS-type nanoparticles are not well-suited for forming films due to issues with particle size, melting point, size distribution, and contamination, limiting their use in low-cost thin film fabrication techniques such as printing or spraying.

Innovation Solution

A process involving the conversion of nanoparticle precursors in the presence of a selenol compound to produce small, uniformly sized CIGS-type nanoparticles with volatile ligands, allowing for the formation of high-quality thin films with controlled stoichiometry and reduced contamination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional nanoparticle preparation methods are used, then CIGS nanoparticles can be produced, but the particles have wide size distribution and are not suitable for film formation

Engineering Contradiction:
Improvenanoparticle size distributionVSAvoidfilm formation suitability
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention changes the chemical parameters of the synthesis system by introducing selenol compounds as capping agents and adjusting the ratio of metal precursors to selenol. This parameter change enables precise control over nanoparticle size distribution, producing monodisperse particles with diameters of 2-10 nm that are suitable for film formation, directly resolving the contradiction between manufacturing precision and ease of manufacture.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Selenol compounds act as intermediary capping agents that control the growth and stabilization of CIGS nanoparticles during synthesis. These intermediaries prevent uncontrolled aggregation and enable the formation of uniformly sized particles, bridging the gap between conventional synthesis methods and the requirements for high-quality film formation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If nanoparticle size is reduced to improve quantum confinement effects, then optical properties improve, but melting point decreases making film formation difficult

Engineering Contradiction:
Improvelight to electric conversion efficiencyVSAvoidnanoparticle melting point
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The invention applies preliminary stabilization by capping the nanoparticle surfaces with selenol compounds during the synthesis process. This preliminary action prevents particle aggregation and maintains colloidal stability, allowing the use of very small particles (2-10 nm) that exhibit strong quantum confinement effects and improved optical properties without suffering from excessively low melting points during subsequent film formation.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If multi-component colloidal methods are used to produce CIGS nanoparticles, then nanoparticles can be formed, but volatile ligands are not incorporated leading to contamination

Engineering Contradiction:
Improvenanoparticle productionVSAvoidcarbon contamination
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The invention employs volatile selenol compounds as temporary capping agents that serve their stabilizing function during synthesis and then can be completely removed by mild heating. These disposable ligands replace persistent carbon-based organic ligands, enabling nanoparticle production while avoiding carbon contamination in the final CIGS film material.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Manufacturing precision

If narrow size distribution is achieved to improve film quality, then melting behavior becomes uniform, but synthesis complexity increases

Engineering Contradiction:
Improvenanoparticle size uniformityVSAvoidsynthesis process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention achieves narrow size distribution through a simplified parameter change: using selenol compounds at specific ratios relative to metal precursors. This single parameter change (introducing selenol with controlled stoichiometry) simultaneously controls nucleation and growth rates, producing monodisperse particles without requiring complex multi-step synthesis procedures or extensive optimization, thus resolving the contradiction between manufacturing precision and device complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the production of pure, high-quality CIGS nanoparticles that can be used in low-pressure, low-cost thin film fabrication, facilitating the development of efficient photovoltaic devices with improved light-to-electricity conversion efficiency.

Implementation Method 1

a volatile ligand, allowing for the formation of high-quality thin films with controlled stoichiometry and reduced contamination

Methodology Applied
Scientific EffectLigand binding: Adsorption

Implementation Method 2

effecting conversion of a nanoparticle precursor composition comprising said group 13, 16, and 11 or 12 ions to the material of the nanoparticles in the presence of a selenol compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS9251922B2Preparation of nanoparticle material
Publication Date: 2016.02.02 NANOCO TECH LTD
  • US9251922B2 patent drawing
  • US9251922B2 patent drawing
  • US9251922B2 patent drawing

AI summary

A process for producing nanoparticles incorporating ions selected from groups 13, 16, and 11 or 12 of the periodic table is described. The process comprises effecting conversion of a nanoparticle precursor composition comprising said group 13, 16, and 11 or 12 ions to the material of the nanoparticles in the presence of a selenol compound. A process for fabricating a thin film comprising nanoparticles incorporating ions selected from groups 13, 16, and 11 or 12 of the periodic table is also described, as well as a process for producing a printable ink formulation comprising said nanoparticles.