CIGS PIN Junction Photosensitive Element

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Solution Overview

Problem

Copper indium gallium selenide (CIGS) materials in photosensitive elements face challenges in enhancing light absorptivity and conversion efficiency, particularly in achieving optimal absorption spectra matching solar spectra.

Innovation Solution

A photosensitive element is designed with a sequentially stacked structure of p-type, i-type, and n-type CIGS layers forming a PIN junction, where the p-type CIGS layer has a higher copper content, and an n-type CIGS or ZnO layer is used, potentially with a CdS buffer layer to alleviate lattice mismatch, to improve light absorption and conversion rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional CIGS structure is used, then the manufacturing process is simpler, but the light absorptivity and conversion efficiency are insufficient

Engineering Contradiction:
Improvelight absorptivityVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The CIGS absorption layer is segmented into three distinct layers with different doping types (p-type, intrinsic, n-type), forming a PIN junction structure. This segmentation allows each layer to contribute differently to light absorption and charge carrier generation, thereby improving overall light absorptivity and conversion efficiency while managing the increased structural complexity through systematic design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite structure combining p-type CIGS, intrinsic CIGS, and n-type CIGS layers, potentially with a CdS buffer layer. This composite material approach optimizes the absorption spectrum by leveraging the complementary properties of different material compositions and doping states, achieving superior light absorption across a broader spectral range

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If the copper content in the first film layer is increased to improve light absorption, then the light absorptivity improves, but the manufacturing precision required increases

Engineering Contradiction:
Improvelight absorptivityVSAvoidcopper content control
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

Different copper contents are deliberately introduced into different layers of the PIN junction structure. The p-type layer has higher copper content optimized for light absorption, while the intrinsic and n-type layers have controlled copper contents suitable for their respective functions. This local quality differentiation allows each layer to be optimized independently, improving overall light absorptivity while distributing the manufacturing precision requirements across multiple layers rather than demanding uniform high precision throughout

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The copper content parameter is systematically varied across the different film layers to optimize performance. By changing the copper concentration gradient from the p-type layer through the intrinsic layer to the n-type layer, the patent achieves enhanced light absorption in the high-copper p-type region while maintaining appropriate electrical properties in other regions, thereby balancing light absorptivity improvement with manageable manufacturing precision requirements

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The PIN junction structure enhances light absorption and conversion efficiency by reducing interface defects and optimizing the absorption spectrum, enabling improved performance in solar cells and display panels with touch sensing or fingerprint recognition capabilities.

Implementation Method 1

Copper indium gallium selenide (CIGS) materials have an extensive application in photosensitive elements such as thin-film solar cells due to a high absorptivity and a high conversion rate

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the first film layer, the second film layer and the third film layer form a PIN junction structure... enhances light absorption and conversion efficiency by reducing interface defects and optimizing the absorption spectrum

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11282974B2Photosensitive element and manufacturing method thereof, display panel and manufacturing method thereof
Publication Date: 2022.03.22 BOE TECHNOLOGY GROUP CO LTD
  • US11282974B2 patent drawing
  • US11282974B2 patent drawing
  • US11282974B2 patent drawing

AI summary

A photosensitive element includes a first film layer, a second film layer and a third film layer. The first film layer, the second film layer and the third film layer are in a sequentially stacked structure, the first film layer is a p-type copper indium gallium selenide (CIGS) layer, the second film layer is an i-type CIGS layer, and the third film layer is an n-type film layer, and the first film layer, the second film layer and the third film layer form a PIN junction structure.