Cloud-in-the-loop Automotive Simulator Wireless Data Bridge

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Solution Overview

Problem

Traditional hardware-in-the-loop (HIL) simulators struggle to keep pace with the increasing complexity of automotive systems, particularly in autonomous driving, due to outdated static designs that require extensive pre-prepared test data and cannot provide realistic test scenarios, leading to costly in-vehicle tests late in the development cycle.

Innovation Solution

A cloud-in-the-loop (CIL) simulator system that uses real-time wireless data transmission from a test vehicle to a simulation data server, which then provides data to a hardware-in-the-loop simulator, enabling more realistic and safer testing by eliminating the need for pre-prepared data and allowing testing in a controlled lab environment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional HIL simulators use static design with pre-prepared test data, then the system structure is simple and isolated, but the test coverage is limited and cannot keep up with increasing automotive system complexity

Engineering Contradiction:
Improvetest coverageVSAvoidsystem structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a wireless transmitter as an intermediary component that bridges the isolated HIL simulator and the external vehicle system. This mediator enables real-time data transmission from the vehicle to the simulator without requiring direct physical connection or pre-prepared data, thus expanding test coverage while maintaining the isolated simulator architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transforms the static HIL simulator into a dynamic system by implementing real-time wireless data transmission. The simulator now receives live data from the vehicle during operation, allowing the test scenarios to adapt dynamically to actual vehicle conditions rather than relying on pre-programmed test cases.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If HIL simulators require all test data to be prepared in advance, then the system is easier to operate, but expanding test coverage becomes difficult and time-consuming

Engineering Contradiction:
Improvetest coverageVSAvoiddata preparation time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent eliminates the need for preliminary data preparation by implementing real-time wireless transmission. Instead of preparing test data before the simulation, the system automatically captures and transmits vehicle data during operation, saving significant time while expanding test coverage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The vehicle itself serves as the data source, automatically providing test data through its onboard sensors and wireless transmitter. This self-service mechanism eliminates the manual data preparation process, allowing the system to generate test coverage autonomously during vehicle operation.

Inventive Principle:
Principle #25Self-service

3Reliability

If traditional HIL simulators are used for autonomous vehicle testing, then the simulator remains isolated and simple, but realistic test scenarios cannot be provided

Engineering Contradiction:
Improvetest scenario realismVSAvoidconnection architecture
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The wireless transmitter serves as an intermediary that connects the isolated HIL simulator to the external vehicle environment. This mediator enables the simulator to receive realistic test data from the actual vehicle without compromising the simulator's isolated architecture, thus providing realistic test scenarios while maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10169928B2Apparatus for providing data to a hardware-in-the-loop simulator
Publication Date: 2019.01.01 HITACHI LTD
  • US10169928B2 patent drawing
  • US10169928B2 patent drawing
  • US10169928B2 patent drawing

AI summary

Apparatus for providing real-time data to a hardware-in-the-loop simulator for an automotive vehicle. The apparatus includes a test vehicle having at least one sensor which generates an output signal representative of a condition of the vehicle. A wireless transmitter such as a cellular phone on the motor vehicle receives the sensor output signal as an input signal and transmits that output signal to a computer network. A simulator data server receives the data from the computer network and provides that data to the hardware-in-the-loop simulator.