Sensor-Integrated CIPP Liner for Sewer Backup Detection

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Solution Overview

Problem

Cured in place pipe systems lack the ability to monitor fluid flow and conditions within the pipes, making it difficult to detect infiltration, inflow, and backup issues, which can lead to damage and require manual inspection and repair.

Innovation Solution

Integration of sensors into the cured in place pipe system that transmit signals indicative of flow rates, fluid levels, and conditions to a remote communications device, allowing for real-time monitoring and alerting of potential issues without operator intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If sensors are integrated into the cured in place pipe system, then monitoring capability is improved, but device complexity increases

Engineering Contradiction:
Improvemonitoring capabilityVSAvoiddevice complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The sensor is integrated directly into the cured in place pipe liner during the rehabilitation process, combining the monitoring function with the structural repair function. This merging approach enables monitoring capability while minimizing additional complexity by using a single integrated component rather than separate added systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cured in place pipe liner serves multiple functions: it provides structural repair by sealing defects and cracks, and simultaneously serves as a platform for sensor integration to enable monitoring of flow conditions, infiltration, and pipe health. This multi-functionality resolves the contradiction by making the repair structure itself the monitoring platform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If manual inspection methods are used to detect infiltration and inflow, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The sensor is installed during the initial pipe rehabilitation process, establishing the monitoring capability in advance. This preliminary action eliminates the need for future manual inspection deployments, enabling continuous monitoring that provides both precise detection and immediate response to infiltration and inflow events.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The sensor provides continuous real-time feedback on flow conditions, infiltration, and inflow events. This automated feedback system replaces manual inspection by continuously monitoring and immediately detecting problems, achieving both precise measurement and rapid response time without requiring periodic human intervention.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If cured in place pipe systems are installed without sensors, then ease of manufacture is improved, but reliability decreases

Engineering Contradiction:
Improveinstallation simplicityVSAvoidsystem reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The sensor integration is performed during the initial liner installation and curing process, incorporating the monitoring function before the pipe enters service. This preliminary integration maintains installation simplicity by using the existing rehabilitation workflow while simultaneously improving system reliability through built-in monitoring capability that enables early detection of problems.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11873940B2Cured in place pipe system having a sensor
Publication Date: 2024.01.16 MERLO STEPHEN A
  • US11873940B2 patent drawing
  • US11873940B2 patent drawing
  • US11873940B2 patent drawing

AI summary

A cured in place pipe system having a sensor has a cured in place pipe having a seam, a sensor incorporated into the seam, the sensor for transmitting a signal indicative of a condition within the cured in place pipe, and a communications device positioned remote from the sensor and capable of receiving the signal from the sensor.