Circuit Assembly for High-Voltage Cable Testing

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Solution Overview

Problem

Existing cable testing and fault location methods suffer from accuracy issues due to harmonics and noise caused by control intervention in high-voltage switch arrangements, leading to inaccurate loss factor measurements.

Innovation Solution

A circuit arrangement with a voltage source having a first voltage multiplier for positive and a second for negative voltage, interconnected current sources, a protective resistor, and a digital signal processor for precise voltage regulation, allowing for generation of any voltage form across a cable as a test object, with a high-precision measuring instrument for ohmic, capacitive, and ohmic-capacitive loads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If control intervention is applied in high-voltage switch arrangements to regulate test voltage, then voltage regulation capability is improved, but harmonics and noise are generated which deteriorate measurement precision

Engineering Contradiction:
Improvevoltage regulation capabilityVSAvoidloss factor measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent extracts the control function from the high-voltage switch arrangement and relocates it to the voltage source. The voltage source now directly generates the regulated test voltage waveform without requiring switching intervention, thereby eliminating the harmful harmonics and noise while maintaining voltage regulation capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces voltage multipliers as intermediary components between the voltage source and the cable under test. These multipliers enable the generation of high test voltages (up to 250kV) from lower voltage sources while maintaining waveform quality and avoiding the need for high-voltage switching that would generate harmonics

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If voltage multipliers are used to generate high test voltages, then voltage range is extended to 250kV, but device complexity increases

Engineering Contradiction:
Improvevoltage rangeVSAvoidcircuit arrangement complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The voltage source is designed with multi-functionality, serving both as a voltage regulator and as a high-voltage generator through integrated voltage multipliers. This eliminates the need for separate high-voltage switching arrangements and simplifies the overall system architecture while achieving the wide voltage range from 1kV to 250kV

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If current sources are used for charging and discharging cable capacitance, then cable testing capability is improved, but power loss increases due to forward voltage requirements

Engineering Contradiction:
Improvecable testing capabilityVSAvoidpower loss in current sources
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent changes the operating parameters of the current sources by optimizing their forward voltage requirements and integrating them with the voltage multipliers. This allows the current sources to operate more efficiently with reduced power loss while maintaining their essential function of charging and discharging the cable capacitance during testing

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-precision loss factor measurements with accuracy up to 1 x 10^-4 over a wide voltage range (1kV to 250kV), minimizing power loss and accurately locating cable faults.

Implementation Method 1

a voltage source having a first voltage multiplier for a positive voltage and a second voltage multiplier for a negative voltage

Methodology Applied
Scientific EffectVoltage multiplication: Capacitance

Data Source

PatentEP3076195B1Circuit assembly for cable checking, cable testing, cable diagnosis and/or the localization of faults in cables, and an instrument incorporating such a circuit assembly
Publication Date: 2020.06.17 MEGGER GERMANY GMBH
  • EP3076195B1 patent drawingFigure 1
  • EP3076195B1 patent drawingFigure 2
  • EP3076195B1 patent drawingFigure 3

AI summary

The invention relates to circuit arrangements for cable testing, cable diagnostics, and/or cable fault location, comprising: - a voltage source having a first voltage multiplier for a positive voltage and a second voltage multiplier for a negative voltage; - interconnected current sources in conjunction with the voltage multipliers for generating a test voltage across the load impedance of the cable for charging and discharging the load capacitance of the cable; and - a control unit connected to the voltage source and the current sources, and devices with such a circuit arrangement. The circuit arrangements are characterized in particular by the fact that any voltage waveform of different amplitudes can be generated across the cable as an impedance under test.The control unit includes a digital signal processor for regulating the test voltage, measured via a voltage divider across the cable's load impedance, and for setting the target value of the voltage source. The voltage multipliers are connected either to two main converters or to one main converter and an auxiliary converter that generates a positive and a negative auxiliary voltage.