Circuit Board Capacitor Filter for Common Mode Noise

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Solution Overview

Problem

Existing electric power steering systems face challenges in reducing common mode noise without increasing the size of the common mode filter, which is necessary for efficient assist torque generation in vehicle steering systems.

Innovation Solution

A circuit board design that includes a first capacitor and a second capacitor connected in series between the positive-electrode-side and negative-electrode-side power source terminal portions, with a through hole penetrating through the board, allowing for the reduction of common mode noise by providing a conductor path between these components and the board mounting assembly, which is grounded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a common mode coil is added to the common mode filter, then the common mode noise reduction capability is improved, but the size of the motor driving device increases

Engineering Contradiction:
Improvecommon mode noiseVSAvoidsize of motor driving device
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent extracts the common mode coil from the common mode filter configuration, using only capacitors (first and second capacitors) to form the filter circuit. This extraction eliminates the need for the bulky coil component while maintaining noise filtering functionality through the capacitor-based design connected between power source terminal portions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the filtering mechanism from inductor-based (common mode coil) to capacitor-based (first and second capacitors). By changing the fundamental parameter of the filtering component from inductance to capacitance, the design achieves noise reduction without requiring the physical space of a coil, thus reducing the overall device size.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If a common mode filter without common mode coil is used, then the size of the motor driving device is reduced, but the common mode noise cannot be sufficiently reduced

Engineering Contradiction:
Improvesize of motor driving deviceVSAvoidcommon mode noise
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary structure: a conductor plate connected to the first and second capacitors, which mediates the electrical connection and provides a reference potential. This intermediary element enables the capacitor-based filter to effectively suppress common mode noise by providing a stable reference point, compensating for the absence of the common mode coil.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The first and second capacitors serve multiple functions: they act as filtering elements for common mode noise suppression, provide electrical connection between power source terminal portions, and establish reference potentials. This multi-functionality allows the design to achieve noise reduction without requiring additional dedicated components like the common mode coil.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces common mode noise while maintaining a compact design, improving the efficiency of assist torque generation and motor control in electric power steering systems.

Implementation Method 1

a first capacitor connected to the positive-electrode-side power source terminal portion; and a second capacitor connected to the negative-electrode-side power source terminal portion, and the first capacitor and the second capacitor are connected in series between the positive-electrode-side power source terminal portion and the negative-electrode-side power source terminal portion

Methodology Applied
Scientific EffectCommon mode noise reduction: Capacitance

Data Source

PatentUS10617018B2Circuit board and control device
Publication Date: 2020.04.07 NIDEC ELESYS CORP
  • US10617018B2 patent drawing
  • US10617018B2 patent drawing
  • US10617018B2 patent drawing

AI summary

A circuit board includes a board, circuitry provided on the board that supplies electric power to a motor, a positive-electrode-side power source terminal portion connected to a positive electrode terminal of the circuitry, and a negative-electrode-side power source terminal portion connected to a negative electrode terminal of the circuitry. The circuitry includes a first capacitor connected to the positive-electrode-side power source terminal portion, and a second capacitor connected to the negative-electrode-side power source terminal portion. The first and second capacitors are connected in series between the positive-electrode-side and the negative-electrode-side power source terminal portions. The board includes a through hole, at least a portion of which is between at least two of the first capacitor, the second capacitor, the positive-electrode-side power source terminal portion, and the negative-electrode-side power source terminal portion.