Compact Circuit Board Ejector System for Server Rack Space Optimization

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Solution Overview

Problem

Conventional circuit board ejectors in data storage server racks consume significant space, limiting the capacity for housing additional devices and components within the server rack, thus necessitating a more compact solution to optimize footprint usage.

Innovation Solution

The development of compact circuit board ejector systems featuring a hub with rotatable ejector teeth and a lever mechanism that engages notches on the circuit board, allowing for efficient removal and insertion of circuit boards, with optional actuator assistance and gear train amplification for enhanced movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional circuit board ejectors are used, then circuit boards can be removed and inserted, but significant space is consumed within the server rack

Engineering Contradiction:
Improvecircuit board removal and insertionVSAvoidserver rack space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The ejector mechanism is nested within the existing server rack structure, utilizing the vertical space efficiently. The hub and ejector teeth are positioned to engage with the circuit board from within the rack confines, allowing the ejector function to be embedded in the existing footprint without requiring additional horizontal space.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The ejector mechanism transitions from a horizontal extension into a vertical orientation, utilizing the vertical dimension of the server rack. The hub rotates in a plane that leverages the vertical space, allowing the ejector teeth to engage and move circuit boards along the vertical axis rather than requiring horizontal space for the ejector mechanism itself.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If more circuit boards are housed within a server rack, then footprint efficiency increases, but space for ejector mechanisms is reduced

Engineering Contradiction:
Improvenumber of circuit boards per rackVSAvoidejector mechanism space
Core Design Contradiction:
ProductivityVSArea of stationary object

Solution Approach 1:

The ejector mechanism is designed to serve multiple circuit boards within the rack through a universal engagement design. The hub and ejector teeth can engage with notches on different circuit boards at different positions, allowing a single ejector mechanism to perform the ejector function for multiple devices without requiring dedicated space for each board's ejector.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple ejector functions are merged into a single compact mechanism. The hub integrates the rotation function, the ejector teeth provide engagement with multiple boards, and the lever or actuator provides actuation for all boards, combining what would traditionally be separate ejector mechanisms into one space-efficient unit.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These compact ejector systems enable the efficient use of server rack space by allowing for more circuit boards to be housed, facilitating better space management and reduced operational costs in data centers.

Implementation Method 1

A lever is connected or coupled to the hub, wherein the ejector tooth is mateable with the circuit board, whereby movement of the lever causes the tooth to move the circuit board

Methodology Applied
Scientific EffectLever: Lever

Implementation Method 2

In various embodiments, each circuit board ejector includes a plurality of gears coupling or connecting the lever and the hub

Methodology Applied
Scientific EffectGear: Gear

Data Source

PatentUS9538683B2Circuit board ejector system
Publication Date: 2017.01.03 META PLATFORMS INC
  • US9538683B2 patent drawing
  • US9538683B2 patent drawing
  • US9538683B2 patent drawing

AI summary

Technology is provided for a circuit board ejector system. The circuit board ejector systems include a chassis, a circuit board housed in the chassis, and a pair of circuit board ejectors. The circuit board ejectors each include a hub rotatably mountable to the chassis and at least one ejector tooth extending from the hub. A lever is coupled to the hub, wherein the ejector tooth is mateable with the circuit board, whereby movement of the lever causes the tooth to move the circuit board between an installed position and an ejected position.