Circuit Board Land Segmentation for Solder Inspection

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Solution Overview

Problem

Current circuit boards with rectangular lands face challenges in accurately differentiating between successful and failed solder joints during inspections, leading to reduced detection accuracy in both two-dimensional and three-dimensional assessments.

Innovation Solution

The circuit board design incorporates a land with a narrow portion and a distal end side continuous portion, where the narrow portion has a width smaller than the continuous portion, and may include recessed portions for improved workability, allowing for a clear distinction in solder shape based on the success of the solder joint, enhancing inspection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rectangular land is used for joining connection terminals, then the manufacturing process is simple, but the accuracy of detecting successful solder joints is reduced

Engineering Contradiction:
Improveland manufacturing simplicityVSAvoidsolder joint detection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The land is segmented into multiple regions with different widths: a first land portion with a first width, a second land portion with a second width greater than the first width, and a third land portion with a third width greater than the second width. This segmentation creates distinct solder joint formation zones that improve detection accuracy by providing varied solder shapes for successful versus failed joints.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the land are given different local qualities through varying widths. The narrow first land portion creates a specific solder joint geometry that differs from the wider second and third portions, enabling the inspection device to distinguish successful solder joints based on the unique solder shape formed in the narrow region.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If a narrow portion is added to the land to improve solder joint detection accuracy, then the detection accuracy is improved, but the land structure becomes more complex

Engineering Contradiction:
Improvesolder joint detection accuracyVSAvoidland structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The land is divided into three sequential portions along the longitudinal direction, creating a stepped width profile. This segmentation achieves improved detection accuracy through distinct solder formation zones while maintaining a relatively simple manufacturing process by using standard PCB fabrication techniques to create the varying widths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The land width varies in the lateral dimension while extending in the longitudinal dimension, creating a two-dimensional width profile. This dimensional variation provides multiple solder joint formation zones without adding vertical complexity or requiring three-dimensional structures, thus improving detection while controlling overall complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the accuracy of determining successful solder joints by providing a clear distinction in solder shape and luminance levels, ensuring reliable inspection results even with reduced positional accuracy during mounting or inspection.

Implementation Method 1

The land is provided on a mounting surface for joining a distal end portion of a connection terminal of a lead component by a solder

Methodology Applied
Scientific EffectSoldering: Soldering

Implementation Method 2

light is irradiated on a soldered portion at a distal end side of the connection terminal from among the solders (solder fillets) applied to the lands, and the light is irradiated in a direction perpendicular or oblique to the soldered portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9113564B2Circuit board
Publication Date: 2015.08.18 SATURN LICENSING LLC
  • US9113564B2 patent drawing
  • US9113564B2 patent drawing
  • US9113564B2 patent drawing

AI summary

There is provided a circuit board including a land provided on a mounting surface for joining a distal end portion of a connection terminal of a lead component by a solder, wherein the land is formed to extend in a predetermined direction such that the predetermined direction is a longitudinal direction and a lateral direction orthogonal to the longitudinal direction is a width direction, wherein the land includes a terminal-facing portion facing the distal end portion of the connection terminal and a distal end side continuous portion continuously extending from the terminal-facing portion in the distal end portion of the connection terminal, and wherein the land includes a narrow portion having a width smaller than a width of the distal end side continuous portion in the terminal-facing portion.