Circuit Breaker Detecting Aperiodic Current Changes

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Solution Overview

Problem

Conventional circuit breakers are unable to detect faults that do not result in increased current flow or fault currents, which can still lead to fires in electrical networks, posing a risk to equipment and living beings.

Innovation Solution

A circuit breaker with a detector that identifies aperiodic, sudden changes in electrical parameters, such as voltage or current, using sensors and signal processing techniques to detect serial and parallel faults, triggering a switch-off to prevent arcing and fires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional circuit breakers use current flow detection to identify faults, then they can detect excessive current and fault currents, but they cannot detect faults that do not result in increased current flow or fault currents

Engineering Contradiction:
Improvefault detection capabilityVSAvoiddetection coverage
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the detection parameter from current flow magnitude to current waveform characteristics (aperiodic changes). By monitoring deviations in the periodic waveform pattern rather than just current amplitude, the system can detect serial and parallel faults that do not produce excessive current but still create dangerous arcing conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces conventional thermal-magnetic trip mechanisms with an electronic detection system that uses waveform analysis. The detector compares actual current waveforms against expected periodic patterns and triggers tripping based on detected aperiodic changes, substituting mechanical threshold-based protection with electronic pattern recognition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Object-affected harmful factors

If circuit breakers add arc detection capabilities to detect serial and parallel faults, then they can prevent fires caused by arcing, but the device complexity increases

Engineering Contradiction:
Improvefire risk from arcingVSAvoiddetector system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses the electrical current waveform itself as an intermediary to detect arcing conditions. Instead of adding separate arc sensors or complex imaging systems, the detector analyzes changes in the existing current waveform caused by arcing events, using the electrical signal as a mediator to infer the presence of dangerous conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex physical arc detection methods (such as optical sensors or acoustic detection) with electronic waveform analysis. By substituting mechanical and optical systems with electronic signal processing, the patent reduces overall device complexity while maintaining effective arc detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2399328B1Circuit breaker having detection of the aperiodic current change
Publication Date: 2019.03.06 EATON INTELLIGENT POWER LTD
  • EP2399328B1 patent drawingFigure 1~3
  • EP2399328B1 patent drawingFigure 4~6
  • EP2399328B1 patent drawingFigure 7~8

AI summary

In order to reduce the risk of fire due to faults in electrical networks, it is proposed in a circuit breaker (11), comprising break contacts for the predetermined shut-off of an electrical network, wherein the break contacts can be actuated by at least one trigger unit (10), that the circuit breaker comprises a detector (1) for detecting aperiodic, substantially sudden changes in the amplitude of at least one electric parameter within the electrical network, and that the trigger unit (10) is operatively connected to the detector (1).