Circuit Breaker Lockout with Vertical Padlock Passage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing circuit breaker lockout apparatuses face difficulties in intuitive operation and space constraints when attaching a padlock, particularly due to the horizontal or vertical hanging requirements and laborious threading processes, which complicates secure locking and unlocking of power circuit breakers.

Innovation Solution

The circuit breaker lockout apparatus features a base body with a projection that includes a cutout for a locking element passage, allowing easy access and orientation for padlock attachment, with horizontal and vertical passages that facilitate intuitive operation and compact design, enabling secure locking without obstructing adjacent circuit breakers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the padlock is attached horizontally through two conduits extending through the base body, then the padlock can be secured to the circuit breaker, but the padlock takes up a lot of space in the horizontal direction and adjacent circuit breakers cannot be provided with lockout apparatus

Engineering Contradiction:
Improvesecure lockingVSAvoidhorizontal space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the attachment dimension from horizontal to vertical by providing a passage through the projection that extends in the vertical direction. This allows the padlock to be attached vertically, reducing horizontal space occupation and enabling adjacent circuit breakers to also have lockout apparatus attached.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the padlock is attached vertically by threading into a passage, then the horizontal space is reduced, but the threading process becomes comparatively laborious

Engineering Contradiction:
Improvehorizontal spaceVSAvoidpadlock attachment
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent segments the locking mechanism into a projection extending from the base body with a passage through it. This segmented design allows the padlock shackle to be directly inserted through the projection without laborious threading, simplifying the attachment process while maintaining vertical orientation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If two conduits are provided for padlock attachment, then the padlock can be secured, but the operation is not intuitively obvious to the user

Engineering Contradiction:
Improvesecure lockingVSAvoidintuitive operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent extracts the padlock attachment function from the base body and concentrates it in a projection that extends outward. This projection with its passage provides a clear, intuitive attachment point that is immediately recognizable to users, eliminating the confusion of multiple conduits.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS11004624B2Circuit breaker lockout apparatus
Publication Date: 2021.05.11 ABUS AUGUST BREMICKER SOEHNE KG
  • US11004624B2 patent drawing
  • US11004624B2 patent drawing
  • US11004624B2 patent drawing

AI summary

A circuit breaker lockout apparatus includes a base body having a first section, a second section, and a recess formed between the first and second sections to receive a switch lever of a circuit breaker; a fixing element installed at the first section of the base body and having an actuation section to fix the base body to a switch lever of a circuit breaker received in the recess; and a cover adjustably fastened between a release position and a lockout position at the base body, the actuation section of the fixing element is accessible in the release position and is covered in an inaccessible manner by the cover in the lockout position, and the cover is configured to be fixed to the base body in the lockout position to block an adjustment of the cover from the lockout position into the release position.