Circuit Interrupter Visual Status Indication via Rocker Actuator

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Solution Overview

Problem

Conventional circuit interrupters, particularly those using rocker actuators, lack a visual indication to differentiate between the On, Off, and Tripped/Fault states, making it difficult to determine the status without physical inspection, especially in space-constrained environments like server rooms.

Innovation Solution

A circuit interrupter design incorporating a visual indicator, such as a colored tag or rotating lens, coupled to the rocker actuator, providing clear visual differentiation between the On, Off, and Tripped states through a window, allowing easy identification without requiring complex interlinking of parts or significant physical movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a rocker actuator is used in a circuit interrupter, then the device achieves a low-profile design suitable for space-efficient installations, but it becomes difficult to visually determine the status (On, Off, or Tripped) without physical inspection

Engineering Contradiction:
Improveprofile heightVSAvoidvisual status detection
Core Design Contradiction:
Volume of moving objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies color-coded indicators (green for On, red for Off, yellow for Tripped) that are visible through a window on the housing. This allows users to quickly identify the circuit interrupter status without physical inspection, resolving the contradiction by maintaining the low-profile rocker actuator design while adding clear visual status indication through color changes.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The patent introduces an intermediary visual indicator system that mediates between the internal rocker actuator position and the user's need for status information. The indicator mechanism translates the internal mechanical state into external visual signals visible through the window, allowing status detection without direct physical inspection of the actuator.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Difficulty of detecting and measuring

If conventional circuit breakers are used with lateral handle movement, then status indication is visually apparent, but the device requires more space and is less suitable for compact rack-mounted installations

Engineering Contradiction:
Improvevisual status indicationVSAvoidinstallation space
Core Design Contradiction:
Difficulty of detecting and measuringVSArea of stationary object

Solution Approach 1:

The patent transitions from lateral handle movement (horizontal dimension) to vertical rocker actuator movement with color-coded indicators visible through a window (vertical dimension and optical dimension). This dimensional change allows status indication to be achieved within a compact footprint suitable for rack-mounted installations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses color-coded indicators visible through a window to provide clear visual status indication without requiring lateral handle movement. This allows the circuit interrupter to maintain a compact design while still providing apparent visual status indication through color changes rather than handle position.

Inventive Principle:
Principle #32Color changes

Data Source

PatentEP3454355B1Circuit interrupter with status indication
Publication Date: 2020.02.05 CARLING TECHNOLOGIES INC
  • EP3454355B1 patent drawingFigure 1~3
  • EP3454355B1 patent drawingFigure 4A~4B
  • EP3454355B1 patent drawingFigure 5A~5B

AI summary

A circuit interrupter having a status indicator providing a current status of the circuit interrupter, the status indicator presenting one of: an On state, an Off state or a Fault state. The status indication is provided as a visual status and is color coded to one of the three circuit interrupter states. The circuit interrupter further including, in one configuration, a rocker actuator that rotates about an axis and the status indication mechanism is coupled to the rocker actuator.