Circular Knitting Drive Chain With Retracting Butt Protection

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Solution Overview

Problem

Existing drive chains in circular knitting machines are prone to butt damage due to collisions with cams, leading to machine downtime and reduced productivity, and offer limited selection accuracy despite compact size.

Innovation Solution

A drive chain design featuring an oscillating lever with an elastic joint and a first butt that can retract into a groove to avoid collisions, maintaining size and enhancing selection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed butt is used in the drive chain, then the structure is simple and compact, but the butt is prone to collision damage with cams causing machine downtime

Engineering Contradiction:
Improvedrive chain structureVSAvoidbutt damage resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies the dynamics principle by making the first butt movable rather than fixed. The elastic joint allows the first butt to dynamically adjust its position - retracting into the groove when collision risk is detected and extending outward during normal operation. This dynamic capability resolves the contradiction by maintaining structural simplicity while enabling the butt to avoid collision damage through automatic retraction.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements beforehand cushioning by providing an elastic joint that预先 prepares the system to absorb collision impacts. The elastic joint acts as a cushioning element that can deform to absorb impact energy if collision occurs, and more importantly, it enables the first butt to retract beforehand to prevent collision entirely, thus protecting the system from damage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Volume of moving object

If the oscillating lever is kept compact, then the drive chain size is reduced, but the selection accuracy between needles is limited

Engineering Contradiction:
Improvedrive chain sizeVSAvoidneedle selection accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent applies dimensionality change by utilizing the radial dimension for selection accuracy while maintaining compact overall size. The oscillating lever achieves high selection accuracy through precise angular positioning in the radial direction, allowing accurate needle selection without increasing the axial or tangential dimensions of the drive chain, thus resolving the size-accuracy contradiction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements local quality by concentrating the selection accuracy function in the oscillating lever's angular positioning mechanism rather than distributing it throughout the entire drive chain. The oscillating lever is designed with specific local features - the selecting tooth and cam engagement geometry - that provide high precision needle selection while the rest of the drive chain maintains compact dimensions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The drive chain prevents butt damage, increases machine safety and productivity, and doubles selection accuracy while maintaining compact dimensions.

Implementation Method 1

The first portion is elastically coupled with the second portion so as to keep the first butt in an operating position in which said butt protrudes from the groove and to allow the first butt to get back into the groove in case of interference with one of the first actuating cams

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12428760B2Drive chain for stitch formation members of a circular knitting machine and a circular knitting machine comprising such drive chain
Publication Date: 2025.09.30 SANTONI SPA
  • US12428760B2 patent drawing
  • US12428760B2 patent drawing
  • US12428760B2 patent drawing

AI summary

A drive chain for stitch formation members of a circular knitting machine includes an element coupled or to be coupled with a stitch formation member, and an oscillating lever connected to said element on a junction area. The oscillating lever is configured for interacting with selecting devices so as to oscillate with respect to said element. The element comprises a first portion carrying a first butt and a second portion configured for slidingly coupling with a bottom of a respective groove. The first portion is elastically coupled with the second portion so as to keep the first butt in an operating position in which the first butt protrudes from the groove and to allow the first butt to get back into the groove in case of interference with one of the first actuating cams.