Circular Light Emitting Layer Mirror Display Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional mirror display devices face challenges in achieving improved display quality, particularly in ensuring uniform image quality and flexibility, due to their design limitations which often result in non-uniform viewing angles and potential misalignment issues during manufacturing.

Innovation Solution

A mirror display device is designed with a light emitting layer and a mirror layer, where the light emitting layer has a circular shape in a plan view, and the mirror layer is strategically positioned to overlap or not overlap with the pixel defining layer, allowing for a clear distinction between image and mirror areas, enhancing display quality and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the mirror layer is positioned to overlap the pixel defining layer, then the distinction between image and mirror areas is enhanced, but misalignment issues during manufacturing occur

Engineering Contradiction:
Improvealignment precisionVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The light emitting layer is designed with a circular shape in plan view, which simplifies the geometric relationship between the light emitting layer and mirror layer. This circular configuration, combined with a constant distance between layers, eliminates alignment issues that would occur with rectangular or irregular shapes, as there is only one orientation for a circle. The curvature principle resolves the contradiction by making the structure inherently alignment-tolerant while maintaining clear area distinction.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The mirror layer is designed with different portions: an overlapping mirror layer portion that overlaps the pixel defining layer and a non-overlapping mirror layer portion that does not. This local differentiation allows the overlapping region to provide clear area distinction while the non-overlapping region avoids manufacturing misalignment issues. The local quality principle enables different functional zones within the same component to address different requirements.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the light emitting layer has a circular shape, then uniform image quality across all directions is achieved, but the device complexity increases

Engineering Contradiction:
Improveimage quality uniformityVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The light emitting layer adopts a circular shape in plan view, which provides uniform image quality across all viewing directions. This circular geometry inherently ensures radial symmetry, meaning the display quality is consistent regardless of the viewing angle. The curvature principle simplifies the requirement for multiple adjustment mechanisms that would otherwise be needed to achieve uniformity, thereby not significantly increasing device complexity despite the geometric change.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The circular light emitting layer serves multiple functions: it provides uniform image quality, simplifies alignment with the mirror layer (since circles have rotational symmetry), and defines both the image area and mirror area boundaries. This multi-functionality reduces the need for additional components, offsetting the initial perception of increased complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the mirror layer reflects light from the light emitting layer, then display quality is improved, but dark portions are generated in regions where neither light emitting nor mirror functions are present

Engineering Contradiction:
Improvedisplay qualityVSAvoiddark portions
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The overlapping mirror layer portion and non-overlapping mirror layer portion are merged into a single continuous mirror layer structure. This merging ensures that the entire mirror layer contributes to either reflecting display light or providing mirror function, eliminating gaps or dark portions that would occur if the layers were separate or misaligned. The combination of overlapping and non-overlapping portions creates complete coverage without dead zones.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The problem of dark portions is solved by considering the vertical dimension (thickness direction) in addition to the planar dimensions. The mirror layer is positioned at a constant distance from the light emitting layer in the thickness direction, creating a three-dimensional relationship that ensures continuous optical path coverage. This dimensional approach allows light to be reflected effectively while eliminating regions where neither function operates.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves display quality by ensuring uniform image quality across all directions and prevents the generation of dark portions that are neither light emitting nor mirror regions, allowing for a slim and flexible mirror display device with improved viewing angles.

Implementation Method 1

a mirror layer provided on the pixel light emitting layer, wherein the mirror layer includes an overlapping mirror layer portion that overlaps the pixel defining layer and a non-overlapping mirror layer portion that does not overlap the pixel defining layer

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10079363B2Mirror display device
Publication Date: 2018.09.18 SAMSUNG DISPLAY CO LTD
  • US10079363B2 patent drawing
  • US10079363B2 patent drawing
  • US10079363B2 patent drawing

AI summary

A mirror display device includes a first base substrate, a light emitting layer, a mirror layer, and a second base substrate. The light emitting layer is provided on the first base substrate. A mirror layer is provided on the light emitting layer and reflects a shape of an object. The second base substrate is provided on the mirror layer. The light emitting layer may have a circular shape in a plan view.