Circular Surgical Stapler Sensing for Trocar Position and Anvil State

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing surgical staplers lack effective means to determine and communicate the anvil state and trocar position accurately, which is crucial for proper operation and minimizing tissue and anastomosis damage during procedures.

Innovation Solution

The implementation of sensors, such as torque and rotational position sensors, to generate data on trocar position and anvil state, coupled with a communication element to provide indicators on an external hub, ensuring accurate determination and communication of these states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If onboard visual indicators are used to show anvil state, then the surgeon can see the device status, but the surgeon may not always have hands on the device or portions of the device may be visually obscured

Engineering Contradiction:
Improveanvil state informationVSAvoiddevice monitoring
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The patent implements sensors that detect trocar position and anvil state, then provide real-time feedback through an external display system. This allows the surgical team to monitor device status remotely without requiring direct visual contact with the instrument, resolving the contradiction between information availability and ease of operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary communication system that acts as a mediator between the surgical instrument and the surgical team. The sensors and external display create an intermediate information channel, allowing anvil state monitoring without requiring the surgeon to directly observe or manually control the device.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If sensors and communication elements are added to the surgical stapler, then real-time data on trocar position and anvil state can be provided, but the device complexity increases

Engineering Contradiction:
Improvetrocar position detectionVSAvoidsurgical stapler structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into the surgical stapler by combining sensors, communication elements, and control systems into a single multi-functional device. This allows the instrument to simultaneously perform stapling, position detection, data communication, and real-time monitoring, achieving measurement precision while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the precision of surgical stapler operation by providing real-time feedback on anvil state and trocar position, reducing tissue and anastomosis damage during surgical procedures.

Implementation Method 1

at least one of the one or more sensors can be a torque sensor configured to measure torque applied to the knob

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 2

a force sensor configured to measure force based on linear motion

Methodology Applied
Scientific EffectForce: Force

Data Source

PatentUS12357303B1Surgical stapler for sensing and communicating trocar position and anvil state
Publication Date: 2025.07.15 CILAG GMBH INTERNATIONAL
  • US12357303B1 patent drawing
  • US12357303B1 patent drawing
  • US12357303B1 patent drawing

AI summary

The present disclosure provides a circular stapler. The circular stapler includes a stapling head assembly. A trocar is positioned at least partially within the stapling head assembly. An anvil is detachably attachable to the trocar. A knob rotatable to cause translation of the trocar to adjust a position of the anvil with respect to the stapling head assembly. One or more sensors are configured to generate data associated with a trocar position or an anvil state. A communication element is configured to provide the generated data to a hub, wherein the hub is configured to provide an indicator associated with the trocar position or the anvil state based on the generated data.