Self-Biased Circulator Nanocomposite Magnetization

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Solution Overview

Problem

Conventional self-biased circulators exhibit high insertion loss due to poor performance, limiting their effectiveness in transmit/receive modules for RF communications systems, as they require bulky permanent magnets and lack efficient magnetic structures.

Innovation Solution

A method involving cooling a nanocomposite material to a magnetization temperature below 200 K and applying an external magnetic field to form a magnetic nanocomposite material, which is then integrated into a semiconductor substrate with metal layers to create a circulator, significantly improving performance by aligning magnetic domains and reducing lattice vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional permanent magnets are used in circulators, then magnetic field strength is sufficient, but the device size increases significantly

Engineering Contradiction:
Improvemagnetic field strengthVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent changes the temperature parameter during magnetization, cooling the nanocomposite material to cryogenic temperatures (below 200K, preferably below 77K) before applying the magnetic field. This parameter change enables much higher magnetic saturation and coercivity in the nanocomposite material, allowing compact magnets to generate field strengths previously only achievable with large permanent magnets.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs nanocomposite materials consisting of magnetic nanoparticles embedded in a matrix material. This composite structure provides both the necessary magnetic properties and mechanical stability, enabling the creation of small yet powerful magnets that can replace bulky conventional permanent magnets while maintaining or enhancing magnetic field strength.

Inventive Principle:
Principle #40Composite materials

2Volume of moving object

If self-biased magnetic structures are used to replace permanent magnets, then device size is reduced, but insertion loss increases significantly

Engineering Contradiction:
Improvedevice sizeVSAvoidinsertion loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent applies cryogenic cooling to the nanocomposite magnet before and during magnetization, which fundamentally changes the magnetic properties of the material. At these low temperatures, the nanocomposite exhibits dramatically improved magnetic saturation and reduced magnetic losses, thereby reducing insertion loss in the circulator while maintaining the compact size advantage of self-biased structures.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent exploits the phase transition behavior of the nanocomposite material at cryogenic temperatures. By cooling below critical temperature thresholds, the material transitions to a state with superior magnetic properties, including higher saturation magnetization and lower damping, which directly reduces insertion loss in the circulator application.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in reduced insertion loss, enhanced isolation, and improved return loss for self-biased circulators, enabling more compact and efficient transmit/receive modules by integrating the circulator directly on a semiconductor chip.

Implementation Method 1

cooling a nanocomposite material to a magnetization temperature below 200 K

Methodology Applied
Scientific EffectThermal cooling: Cooling

Implementation Method 2

applying an external magnetic field to the nanocomposite material to form a magnetic nanocomposite material

Methodology Applied
Scientific EffectMagnetic field application: Magnetic Field

Data Source

PatentUS10847858B2Method for manufacturing circulators with improved performance
Publication Date: 2020.11.24 QORVO US INC
  • US10847858B2 patent drawing
  • US10847858B2 patent drawing
  • US10847858B2 patent drawing

AI summary

A method for manufacturing a self-biased circulator includes cooling a nanocomposite material to a magnetization temperature below 200 K, applying an external magnetic field to the nanocomposite material to form a magnetic nanocomposite material, providing the magnetic nanocomposite material in a semiconductor substrate, and providing one or more metal layers over the magnetic nanocomposite material to form a circulator. By cooling and then magnetizing the nanocomposite material, a performance of the circulator may be significantly improved.