CMOS Image Sensor Package Fan-Out Structure

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Solution Overview

Problem

The challenge in packaging complementary metal-oxide-semiconductor (CMOS) image sensor (CIS) modules with dynamic random-access memory (DRAM) dies is the size mismatch due to different manufacturing process nodes, leading to low bandwidth and high power consumption, as well as bulky package sizes, especially when using chip-on-board substrates or custom designs.

Innovation Solution

A fan-out structure is implemented to translate between different sizes of CIS and DRAM dies, featuring a third IC die with a fan-out dielectric layer, through insulator vias, and redistribution layers to create a short conductive path without wire bonding, allowing high bandwidth and low power consumption, while enabling size mismatch and stacking for a compact package.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If chip-on-board substrates or custom designs are used to package CIS modules with DRAM dies, then the package can accommodate size mismatch, but the bandwidth is low and power consumption is high

Engineering Contradiction:
Improvesize mismatch accommodationVSAvoidbandwidth
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent transitions from lateral wire bonding to vertical through-substrate vias (TSVs) for electrical connection. By routing signals through the substrate thickness dimension rather than along the surface, the invention achieves shorter signal paths, higher bandwidth, and lower power consumption while maintaining the ability to accommodate size mismatch between CIS and DRAM dies through the fan-out structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If chip-on-board substrates or custom designs are used to package CIS modules with DRAM dies, then the package can accommodate size mismatch, but the package size becomes bulky

Engineering Contradiction:
Improvesize mismatch accommodationVSAvoidpackage size
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent implements a stacked package architecture where the CIS die, fan-out structure, and DRAM die are vertically nested one on top of another. This three-dimensional stacking approach allows the package to accommodate size mismatches between components while minimizing the overall footprint and volume, creating a compact integrated assembly rather than a spread-out layout.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of manufacture

If wire bonding is used for electrical coupling, then the connection is simple to implement, but the conductive path is long leading to low bandwidth and high power consumption

Engineering Contradiction:
Improveconnection simplicityVSAvoidbandwidth
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent replaces the mechanical wire bonding process with a semiconductor fabrication-based TSV approach. Instead of attaching wires mechanically to bond pads, the invention forms conductive vias through the substrate using standard semiconductor processing techniques (etching, filling, planarization), achieving shorter paths and better electrical performance while maintaining manufacturability through established CMOS fabrication processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If custom designs are used for DRAM dies, then the size can be matched to CIS modules, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improvesize matchingVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a fan-out structure as an intermediary component between the CIS die and DRAM die. This intermediate layer with its fan-out circuitry and TSVs acts as a buffer that absorbs the size mismatch, allowing standard-sized DRAM dies to be used without custom design modifications. The fan-out structure handles the size adaptation, simplifying the manufacturing of both the CIS and DRAM components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS9899443B2Complementary metal-oxide-semiconductor (CMOS) image sensor (CIS) package with an image buffer
Publication Date: 2018.02.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US9899443B2 patent drawing
  • US9899443B2 patent drawing
  • US9899443B2 patent drawing

AI summary

A complementary metal-oxide-semiconductor (CMOS) image sensor (CIS) package is provided. The image sensor package comprises a first integrated circuit (IC) die, a second IC die, and a fan-out structure. The first IC die comprises a pixel sensor array, and the second IC die is under and bonded to the first IC die. Further, the fan-out structure is under and bonded to the second IC die. The fan-out structure comprises a third IC die, a fan-out dielectric layer laterally adjacent to the third IC die, a through insulator via (TIV) extending through the fan-out dielectric layer, and one or more redistribution layers (RDLs) under the third IC die and the TIV. The one or more RDLs electrically couple to the third IC die and the TIV. A method for manufacturing the CIS package is also provided.