Clad Induction Cooking Vessel for Uniform Surface Temperature

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Solution Overview

Problem

Existing induction cooking systems face challenges in maintaining consistent surface temperature across cooking vessels, leading to uneven cooking due to variations in heat transfer through non-uniform apron thicknesses.

Innovation Solution

A clad cooking vessel is created by forming a core with high induction susceptibility material, such as iron, and casting an apron with lower induction susceptibility material, like aluminum, around it, with a structured cooking surface to minimize temperature variations and enhance heat distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a uniform apron thickness is used in induction cooking vessels, then manufacturing is simpler, but surface temperature consistency deteriorates due to heat transfer variations

Engineering Contradiction:
Improveapron manufacturing simplicityVSAvoidsurface temperature consistency
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent applies local quality by varying the apron thickness in different regions of the cooking vessel. Specifically, the apron is made thinner at the center region and thicker at the peripheral regions, creating non-uniform thickness distribution. This local variation compensates for heat transfer differences across the cooking surface, ensuring more uniform temperature distribution during induction cooking.

Inventive Principle:
Principle #3Local quality

2Temperature

If non-uniform apron thickness is used to improve heat distribution, then surface temperature consistency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvesurface temperature consistencyVSAvoidapron manufacturing complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the geometric parameter of apron thickness across different regions. The apron thickness is changed from a uniform value to a gradient distribution, being thinner at the center and thicker at the periphery. This parameter variation optimizes heat transfer characteristics and achieves consistent surface temperature while remaining manufacturable through standard casting or forming processes.

Inventive Principle:
Principle #35Parameter changes

3Power

If high induction susceptibility material is used in the core, then heating efficiency improves, but heat distribution uniformity worsens

Engineering Contradiction:
Improveheating efficiencyVSAvoidheat distribution uniformity
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent applies composite materials by combining a core made of high induction susceptibility material (such as ferromagnetic materials) with an apron made of different material properties. The core generates efficient heat through induction, while the apron with its specific thickness distribution (thinner at center, thicker at periphery) acts as a thermal management layer that redistributes the heat uniformly across the cooking surface, resolving the contradiction between heating efficiency and distribution uniformity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures consistent heat distribution across the cooking surface, reducing the likelihood of overcooking or undercooking, and allows for efficient production of food products with precise temperature control.

Implementation Method 1

a first material having a first level of susceptibility to heating by induction

Methodology Applied
Scientific EffectInduction heating: Induction Heating

Implementation Method 2

heated to produce the edible food product by subjecting the vessel core to a magnetic field

Methodology Applied
Scientific EffectMagnetic field induction: Electromagnetic Induction

Implementation Method 3

casting an apron of a second material with a second level of susceptibility to heating by induction lower than said first level around at least a first portion the vessel core in an in situ casting process

Methodology Applied
Scientific EffectIn situ casting:

Data Source

PatentUS9930731B2Induction cooking structure and system and method of using the same
Publication Date: 2018.03.27 KELLANOVA
  • US9930731B2 patent drawing
  • US9930731B2 patent drawing
  • US9930731B2 patent drawing

AI summary

A method of producing an edible food product includes the step of forming a vessel core with a first material having a first level of susceptibility to heating by induction. The method also includes the step of casting an apron of a second material with a second level of susceptibility to heating by induction lower than said first level around at least a first portion the vessel core in an in situ casting process to form a clad cooking vessel having a cooking surface. An uncooked food product is then disposed on the cooking surface of the clad cooking vessel and heated to produce the edible food product by subjecting the vessel core to a magnetic field.