Clad Induction Cooking Vessel for Uniform Surface Temperature
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Solution Overview
Problem
Existing induction cooking systems face challenges in maintaining consistent surface temperature across cooking vessels, leading to uneven cooking due to variations in heat transfer through non-uniform apron thicknesses.
Innovation Solution
A clad cooking vessel is created by forming a core with high induction susceptibility material, such as iron, and casting an apron with lower induction susceptibility material, like aluminum, around it, with a structured cooking surface to minimize temperature variations and enhance heat distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a uniform apron thickness is used in induction cooking vessels, then manufacturing is simpler, but surface temperature consistency deteriorates due to heat transfer variations
Solution Approach 1:
The patent applies local quality by varying the apron thickness in different regions of the cooking vessel. Specifically, the apron is made thinner at the center region and thicker at the peripheral regions, creating non-uniform thickness distribution. This local variation compensates for heat transfer differences across the cooking surface, ensuring more uniform temperature distribution during induction cooking.
2Temperature
If non-uniform apron thickness is used to improve heat distribution, then surface temperature consistency improves, but manufacturing complexity increases
Solution Approach 1:
The patent applies parameter changes by modifying the geometric parameter of apron thickness across different regions. The apron thickness is changed from a uniform value to a gradient distribution, being thinner at the center and thicker at the periphery. This parameter variation optimizes heat transfer characteristics and achieves consistent surface temperature while remaining manufacturable through standard casting or forming processes.
3Power
If high induction susceptibility material is used in the core, then heating efficiency improves, but heat distribution uniformity worsens
Solution Approach 1:
The patent applies composite materials by combining a core made of high induction susceptibility material (such as ferromagnetic materials) with an apron made of different material properties. The core generates efficient heat through induction, while the apron with its specific thickness distribution (thinner at center, thicker at periphery) acts as a thermal management layer that redistributes the heat uniformly across the cooking surface, resolving the contradiction between heating efficiency and distribution uniformity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures consistent heat distribution across the cooking surface, reducing the likelihood of overcooking or undercooking, and allows for efficient production of food products with precise temperature control.
Implementation Method 1
a first material having a first level of susceptibility to heating by induction
Implementation Method 2
heated to produce the edible food product by subjecting the vessel core to a magnetic field
Implementation Method 3
casting an apron of a second material with a second level of susceptibility to heating by induction lower than said first level around at least a first portion the vessel core in an in situ casting process
Data Source
AI summary
A method of producing an edible food product includes the step of forming a vessel core with a first material having a first level of susceptibility to heating by induction. The method also includes the step of casting an apron of a second material with a second level of susceptibility to heating by induction lower than said first level around at least a first portion the vessel core in an in situ casting process to form a clad cooking vessel having a cooking surface. An uncooked food product is then disposed on the cooking surface of the clad cooking vessel and heated to produce the edible food product by subjecting the vessel core to a magnetic field.


