Building Cladding Element with Vertical Cavities for Vapor Diffusion

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Solution Overview

Problem

Existing cladding elements for building walls lack effective rear ventilation and efficient water vapor diffusion, leading to potential condensation issues and damage, while maintaining necessary insulation and mechanical stability.

Innovation Solution

A two-part cladding element with vertically oriented cavities and perforations between the inner and outer parts, allowing water vapor to rise and escape, decoupling the inner and outer surfaces for temperature insulation and ensuring even vapor dissipation, while using spacers to form channels for quick vapor discharge and providing different material strengths for optimal stability and insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a solid insulating panel structure is used to maintain mechanical stability and insulation, then strength and insulation are improved, but water vapor diffusion and rear ventilation are insufficient

Engineering Contradiction:
Improvemechanical stabilityVSAvoidcondensation formation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The insulating panel incorporates a cavity structure with perforations that creates porous pathways through the otherwise solid panel. These cavities and perforations allow water vapor to diffuse through the panel while maintaining the insulating properties of the solid material, preventing condensation by enabling vapor escape.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The panel is divided into multiple functional zones: solid insulating regions for thermal insulation, cavity regions for vapor diffusion and ventilation, and perforated regions for vapor intake. This segmentation allows each zone to perform its specific function optimally while working together as an integrated system.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If the panel structure is made more complex with cavities and perforations to improve vapor diffusion, then water vapor discharge is improved, but mechanical stability may be reduced

Engineering Contradiction:
Improvewater vapor diffusionVSAvoidmechanical stability
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

Different regions of the panel have different structural qualities optimized for their specific functions. The solid regions provide mechanical strength and insulation, while the cavity and perforation regions provide vapor diffusion pathways. This local differentiation allows the panel to achieve both strength and vapor permeability without compromising either property.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If the inner and outer surfaces are directly connected to allow vapor escape, then water vapor discharge is improved, but temperature fluctuations are transmitted directly to the wall structure

Engineering Contradiction:
Improvewater vapor dischargeVSAvoidtemperature fluctuations
Core Design Contradiction:
Object-generated harmful factorsVSTemperature

Solution Approach 1:

The cavity structure acts as an intermediary between the inner and outer surfaces of the panel. It provides a pathway for water vapor to diffuse from the interior to the exterior while the solid panel material surrounding the cavity buffers and delays temperature fluctuations, preventing direct thermal transmission to the wall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If multiple cavities are provided to improve uniform vapor dissipation, then water vapor diffusion is improved, but device complexity increases

Engineering Contradiction:
Improveuniform vapor dissipationVSAvoidpanel structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The cavity structure extends in multiple spatial dimensions within the panel thickness, creating three-dimensional vapor diffusion pathways. This dimensional approach allows uniform vapor dissipation across the panel surface while maintaining a relatively simple overall structure that can be manufactured efficiently.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables effective rear ventilation, efficient water vapor discharge, and maintains insulation properties, preventing condensation and damage, while allowing for optimal drainage and mechanical stability.

Implementation Method 1

water vapor, which has passed from the building into the cavities through the perforations in the cladding elements, rises upwards in the cavities and escapes from the top cladding elements

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

water vapor, which has passed from the building into the cavities through the perforations in the cladding elements

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

the wall-side area is decoupled from the outer area, so that high or low temperatures or temperature fluctuations are not released to the wall-side area of the cladding element, or only with a delay

Methodology Applied
Scientific EffectThermal Insulation: Thermal Insulation

Data Source

PatentEP2925938B1Facing element for a building
Publication Date: 2017.02.01 LB ENGINEERING GMBH
  • EP2925938B1 patent drawing
  • EP2925938B1 patent drawing
  • EP2925938B1 patent drawing

AI summary

The invention relates to a facing element, particularly a plate-shaped facing element (1), for a wall of a building, with an inner boundary surface (2) on the side facing towards the wall and an outer boundary surface (3) on the side facing away from the wall. According to the invention, at least one cavity (6) is arranged between the inner boundary surface (2) and outer boundary surface (3), which cavity (6) extends from a lower boundary surface (4) of the facing element (1) to an upper boundary surface (5) of the facing element (1), and wherein additionally at least one punch hole (7, 7') is provided, which extends from the wall-side boundary surface (2) as far as the at least one cavity (6).