Cladding Panel With Slits And V-Shaped Clips

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Solution Overview

Problem

Existing cladding systems that mimic the look of real stones or bricks often have complex and costly mounting systems, and may require additional sealing or can develop openings or cracks leading to water infiltration.

Innovation Solution

A cladding panel design featuring parallel front and back faces with slits and complementary V-shaped mounting clips that allow for tool-free attachment to a wall, providing a secure and watertight connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a mounting system is designed to reproduce the look of real stones or bricks, then the aesthetic appearance is improved, but the mounting system becomes complicated and costly to manufacture

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidmounting system complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The mounting system is segmented into simple modular components: V-shaped clips that fit into corresponding slots in the panels. Each panel is self-contained with integrated mounting features, eliminating the need for complex separate mounting hardware while maintaining the stone/brick aesthetic appearance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting function is extracted from complex separate hardware and integrated directly into the panel structure itself through the slot-and-clip system. This extraction simplifies the overall mounting system while preserving the aesthetic appearance of the cladding panels.

Inventive Principle:
Principle #2Taking out (Extraction)

2Shape

If a mounting system is designed to reproduce the look of real stones or bricks, then the aesthetic appearance is improved, but the mounting system becomes difficult to mount

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidease of mounting
Core Design Contradiction:
ShapeVSEase of operation

Solution Approach 1:

The panels are designed with self-aligning slots that guide the V-shaped clips into place during installation. The complementary geometry of the slots and clips provides self-positioning capability, making the mounting process intuitive and easy to perform without specialized tools or complex procedures while maintaining the desired aesthetic appearance.

Inventive Principle:
Principle #25Self-service

3Shape

If existing cladding systems are used to reproduce the look of real stones or bricks, then the aesthetic appearance is improved, but sealing is required after installation to prevent water infiltration

Engineering Contradiction:
Improveaesthetic appearanceVSAvoidwater tightness
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The mounting slots and V-shaped clips are designed with overlapping geometries that create inherent water barriers before installation is complete. The interlocking nature of the slots and clips provides preliminary water protection, and the system is designed to achieve water tightness as part of the installation process itself rather than requiring separate sealing steps afterward.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230349166A1Cladding Panel and Cladding System Therewith
Publication Date: 2023.11.02 LES PIERRES ROYALES INC
  • US20230349166A1 patent drawing
  • US20230349166A1 patent drawing
  • US20230349166A1 patent drawing

AI summary

A cladding system includes i) a panel having generally parallel front and back faces defining a thickness, two lateral sides, top and bottom edges, and first and second slits extending along at least a portion of the length of the panel from the back face thereof and having respective first and second openings that are substantially parallel to the bottom edge, wherein the first slit is oriented within the thickness towards the top edge and the second slit is oriented towards the bottom edge. The top and bottom edges are configured for complementary connection. The system further including at least one V-shaped mounting clip that is adapted to be removably receivable in the first and second planar slits from one of the two lateral sides, for attaching the panel to a wall.