Nuclear Cladding Resistivity Measurement via Needle Probes

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Solution Overview

Problem

Current methods for measuring local resistivity and calculating critical heat flux (CHF) in nuclear fuel rod cladding are inaccurate due to the use of averaged resistivity or voltage measurements, leading to high uncertainties in CHF calculations.

Innovation Solution

A system and method for measuring local resistivity and calculating CHF using a four-quadrant voltage drop measurement system, where needle-like probes measure voltage drops across the cladding, and local resistivity is calculated using Equation (1), allowing for precise heat flux calculations using Equation (4).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If averaged resistivity or voltage measurements are used, then the measurement system is simple, but the measurement precision and CHF calculation accuracy deteriorate

Engineering Contradiction:
Improvemeasurement system complexityVSAvoidlocal resistivity measurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The cladding is divided into multiple discrete measurement locations around its circumference. Voltage measurements are taken at each segment location using probe assemblies positioned at specific angular intervals, enabling localized resistivity determination rather than averaged measurements across the entire cladding surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The measurement system provides spatially resolved resistivity data by measuring voltage drops at specific locations around the cladding circumference. Each measurement point captures local electrical properties, allowing identification of non-uniformities in chromium coating thickness or material composition that would be masked by averaged measurements.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If averaged voltage measurements are used, then the measurement procedure is simple, but the CHF calculation accuracy deteriorates due to high uncertainties

Engineering Contradiction:
Improvemeasurement procedure simplicityVSAvoidCHF calculation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The cladding circumference is divided into multiple measurement zones with probes positioned at discrete angular locations. This segmentation allows voltage measurements to be taken at each zone, providing spatially distributed data that captures local variations in electrical resistance and heat flux distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system measures voltage as a function of angular position around the cladding, transforming a single averaged parameter into multiple location-specific parameters. This enables calculation of local resistivity and heat flux values that reflect actual spatial variations, improving CHF prediction reliability.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If local resistivity measurement is implemented, then the heat flux calculation accuracy improves, but the device complexity increases

Engineering Contradiction:
Improveheat flux measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The measurement system uses multiple probe assemblies positioned at different angular locations around the cladding. Each probe assembly measures voltage at its specific location, and the combined data from all segments provides a complete picture of local resistivity variations without requiring an overly complex measurement architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Electrical probes serve as intermediaries to indirectly measure local resistivity by detecting voltage drops across the cladding at specific locations. This indirect measurement approach avoids the complexity of direct resistivity sensing while providing sufficient data for accurate heat flux calculations through established electrical-thermal relationships.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides accurate local heat flux calculations, reducing the uncertainty of CHF values and improving the accuracy of heat flux measurements in DNB tests with direct heating.

Implementation Method 1

measuring a voltage (U) across the two needle like probes

Methodology Applied
Scientific EffectVoltage drop measurement: Ohm's Law

Implementation Method 2

calculating a local heat flux of the short cladding based on the resistivity measurements

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS12322519B2System and method for local resistivity measurement and critical heat flux calculation for nuclear reactor cladding tubing
Publication Date: 2025.06.03 WESTINGHOUSE ELECTRIC CORP
  • US12322519B2 patent drawing
  • US12322519B2 patent drawing
  • US12322519B2 patent drawing

AI summary

Disclosed are a voltage drop measurement system and methods for measuring resistivity of a nuclear reactor cladding. The system includes a short cladding sample of a nuclear reactor cladding. Two electrically conductive plugs are attached to the short cladding. A power supply is electrically coupled to the each of the two electrically conductive plugs and is configured to apply an electrical current to the short cladding through the two electrically conductive plugs. Two needle like probes are electrically coupled to a surface of the short cladding between the two electrically conductive plugs. The needle like probes are spaced apart by a distance L. Resistivity and heat flux are determined in accordance with Equations (1)-(4).