Clamp Circuit Transient Voltage Control via Capacitive Energy Conveyance

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Solution Overview

Problem

High power switches face damage due to transient voltage spikes when opening under load, caused by inductive energy release, which existing snubbing circuits struggle to manage effectively, especially when inductance values are unpredictable.

Innovation Solution

A novel clamp circuit with a capacitive element in the control path activates a power dissipation circuit to dissipate transient voltage, ensuring more energy is dissipated by a resistor than a transistor, allowing for selective impedance switching and optimal component selection based on expected inductance ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a capacitor is placed across the switch to absorb transient energy, then the transient voltage is reduced, but the circuit resonates at a frequency determined by the inductance and capacitor values, causing undesirable oscillations

Engineering Contradiction:
Improvetransient voltageVSAvoidcircuit oscillation
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

A diode is introduced as an intermediary component in parallel with the capacitor. The diode provides a unidirectional current path that allows the capacitor to charge during voltage transients while preventing the discharge current from flowing back through the capacitor, thereby eliminating the resonant oscillation between the capacitor and inductor while still providing transient voltage suppression

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a resistor is used in conjunction with a capacitor to dissipate transient energy, then the oscillations are damped, but the R and C values can only be optimized for one set of inductance conditions, making the circuit ineffective for varying inductance values

Engineering Contradiction:
Improvecircuit dampingVSAvoidinductance range
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The circuit employs a dynamic configuration where the diode's switching action automatically adjusts the effective damping characteristics. During transient events, the diode conducts and activates the damping path through the resistor-capacitor combination. During normal operation, the diode blocks and the circuit behaves differently, allowing the same components to serve multiple functions across varying inductance conditions

Inventive Principle:
Principle #15Dynamics

3Loss of time

If the resistance is made too high to dissipate energy quickly, then the transient voltage becomes too high, but if the resistance is made too low, the circuit oscillates until energy is dissipated

Engineering Contradiction:
Improveenergy dissipation timeVSAvoidtransient voltage magnitude
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The diode creates a periodic or pulsed damping action rather than continuous resistance. During the transient event, the diode conducts and enables the RC damping path. Once the transient subsides, the diode blocks and the damping path is disconnected. This periodic activation allows for faster energy dissipation without maintaining the high resistance that would cause excessive voltage during normal operation

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces transient voltage across the main power switch, preventing damage by distributing power dissipation efficiently among circuit components, allowing for lower current-rated switches and improved circuit flexibility.

Implementation Method 1

a capacitive element disposed in a control path between the first node and a control input of the power dissipation circuit

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the power dissipation circuit turns ON to dissipate the transient voltage

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9595949B2Control of a clamp circuit during transient conditions
Publication Date: 2017.03.14 LG ENERGY SOLUTION VERTECH INC
  • US9595949B2 patent drawing
  • US9595949B2 patent drawing
  • US9595949B2 patent drawing

AI summary

According to example configurations herein, a clamp circuit includes: i) a power dissipation circuit disposed between a first node and a second node of the clamp circuit, and ii) a capacitive element disposed in a control path between the first node and a control input of the power dissipation circuit. During operation, when a voltage spike occurs at the first node, such as caused by opening of a respective switch, the capacitive element in the control path conveys a portion of energy from the first node to control activation of the power dissipation circuit. That is, during the voltage spike, based on conveyance of the energy over the control path, the power dissipation circuit turns ON to dissipate the transient voltage, protecting a main power switch.