Clamp Apparatus With Local Exhaust For Substrate Transfer

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Solution Overview

Problem

There is a challenge in semiconductor manufacturing to reduce particle scattering during the transfer of substrates, particularly when the cover of a substrate accommodating container is opened or closed, which can contaminate the substrate transfer section and compromise cleanliness in clean room environments.

Innovation Solution

A clamp apparatus is designed with a clamp member that fixes the substrate accommodating container from the upper side, a driving mechanism, a casing with an exhaust chamber and suction port, and a fan to minimize particle scattering by using local exhaust ducts and a cleaning filter to maintain cleanliness during substrate transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a clamp member is driven to fix the substrate accommodating container during cover opening/closing, then the container is securely positioned, but particles are scattered into the substrate transfer section

Engineering Contradiction:
Improvepositioning accuracyVSAvoidparticle scattering
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The harmful factor (particles) is extracted and removed from the system by introducing a suction port and fan to actively exhaust particles generated during clamp member operation, separating the clamping function from particle contamination

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A gas flow is introduced as an intermediary between the clamp member and substrate transfer section. The suction port and fan create a controlled gas flow that acts as a barrier, preventing particles generated during clamping from reaching the substrate transfer section

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the cover of the substrate accommodating container is opened/closed for substrate transfer, then substrate access is enabled, but particles are generated and scattered

Engineering Contradiction:
Improvesubstrate accessVSAvoidparticle generation
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

Particles generated during cover opening/closing are extracted and removed using the suction port and fan system, actively extracting the harmful factor from the vicinity of the substrate transfer section

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The suction port and fan operate continuously during cover opening/closing operations to maintain a consistent particle removal action, ensuring that particle suppression is continuous rather than intermittent

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The clamp apparatus effectively reduces particle scattering and maintains cleanliness in the substrate transfer section by using local exhaust ducts and a cleaning filter to suppress particles generated during the opening and closing of the cover, ensuring a clean environment for substrate processing.

Implementation Method 1

an exhaust chamber provided near the casing and including a suction port configured to communicate with the casing; and a fan provided within the exhaust chamber

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS9857124B2Clamp apparatus, substrate carry-in/out apparatus using the same, and substrate processing apparatus
Publication Date: 2018.01.02 TOKYO ELECTRON LTD
  • US9857124B2 patent drawing
  • US9857124B2 patent drawing
  • US9857124B2 patent drawing

AI summary

The clamp apparatus of the present disclosure includes a clamp member configured to contact a substrate accommodating container from an upper side and fix the substrate accommodating container to a predetermined position when a cover provided on a front surface of the substrate accommodating container is opened/closed, a driving mechanism configured to drive the clamp member; a casing configured to cover the driving mechanism, a suction port configured to communicate with the casing, an exhaust chamber provided near the casing, and a fan provided inside the exhaust chamber.