Universal Clamp Jaw Fixture for Mounting Diverse Sensor Housings

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing mounting solutions for sensor housings require specific brackets for each type of sensor housing, leading to a multitude of necessary fixtures and assemblies, which is inefficient and inconvenient.

Innovation Solution

A mounting fixture comprising a clamp jaw with a first and second part, each with a polygonal recess forming an essentially hexagonal recess, attachable by fastening elements to fixate the sensor housing, allowing for versatile mounting of various sensor housings to a surface using a single type of fixture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If specific mounting brackets are used for each sensor housing type, then the sensor housing can be securely mounted, but the number of different fixtures required increases

Engineering Contradiction:
Improvemounting securityVSAvoidnumber of fixtures
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting fixture is designed with a universal clamp jaw that can accommodate multiple types of sensor housings through adjustable clamping mechanisms and interchangeable mounting elements, allowing a single fixture type to perform the mounting function for various sensor housing configurations

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple types of mounting fixtures are maintained for different sensor housings, then each sensor type can be properly mounted, but inventory management and selection complexity increases

Engineering Contradiction:
Improvesensor housing compatibilityVSAvoidfixture selection
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The mounting fixture incorporates a standardized interface system with universal clamp jaws and adaptable mounting elements that can be configured for different sensor housing types, eliminating the need to maintain multiple specialized fixture inventories while preserving compatibility across sensor variants

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The mounting fixture features adjustable and reconfigurable components that can be dynamically adapted to different sensor housing geometries, allowing the same fixture to be quickly reconfigured for various sensor types without requiring precise pre-selection of specialized fixtures

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11598480B2Mounting fixture, mounting assembly and method for mounting a sensor housing to a surface
Publication Date: 2023.03.07 TURCK INC
  • US11598480B2 patent drawing
  • US11598480B2 patent drawing
  • US11598480B2 patent drawing

AI summary

A mounting fixture for mounting a sensor housing to a mounting surface includes: a clamp jaw having a first part and a second part, the first part and the second part of the clamp jaw each including a polygonal recess and being attachable to each other such that a recess of the first part of the clamp jaw and a recess of the second part of the clamp jaw together form an essentially hexagonal recess. The first part and the second part of the clamp jaw are attachable to each other by at least one fastening element so as to fixate the sensor housing in the essentially hexagonal recess. At least one of the first part and second part of the clamp jaw includes a mounting element for mounting the mounting fixture to the mounting surface.