Clampable Valve Stem Assembly for Tubeless Tires

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing externally mountable valve stems for tubeless tires require specialized equipment and skilled personnel for installation and often fail to achieve a proper seal, necessitating tire demounting or bead breaking for access.

Innovation Solution

A clampable valve stem assembly with a hollow metal tube and a flexible compression sleeve that can be externally mounted onto a wheel rim, utilizing a mechanism like a nut to compress the sleeve against the rim, allowing for easy installation without specialized tools or training and ensuring a secure seal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a valve stem is installed by inserting it through the opening from the inside of the wheel rim, then the valve stem can be properly positioned, but the tire must be removed from the rim or the bead must be broken free, requiring specialized equipment and skilled personnel

Engineering Contradiction:
Improveease of valve stem installationVSAvoidcomplexity of installation process
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The valve stem assembly is designed to be installed from the exterior side of the wheel rim rather than from the interior side. The compression sleeve is inserted through the opening from the exterior, and the compression mechanism is operated from the exterior to compress the sleeve against the interior surface of the rim, sealing the valve stem in place without requiring tire removal or bead breaking.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If externally mountable valve stems are used, then installation from the exterior is possible, but specialized equipment and skilled personnel are still needed, and a proper seal between the rubber sleeve and metal wheel rim is difficult to obtain

Engineering Contradiction:
Improveease of valve stem installationVSAvoidreliability of seal
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The compression mechanism allows for adjustment of compression parameters by rotating the nut to the appropriate position, ensuring optimal compression force is applied to the rubber sleeve against the metal rim. This controlled parameter adjustment ensures a reliable seal without requiring specialized equipment or personnel.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional valve stem installation methods are used, then a secure seal can be achieved, but tire demounting and remounting is required, causing vehicle downtime and expense

Engineering Contradiction:
Improvereliability of sealVSAvoidvehicle downtime
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The valve stem assembly is segmented into distinct components: a hollow tube, a compression sleeve, and a compression mechanism. This segmentation allows the compression sleeve to be independently compressed against the rim interior from the exterior, creating a reliable seal without requiring removal of the tire from the rim, thus eliminating vehicle downtime associated with tire demounting and remounting.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and secure installation of valve stems on tubeless tires without specialized equipment, reducing maintenance costs and downtime by allowing exterior access for installation, and providing a reliable air-tight seal without requiring wheel rim modifications.

Implementation Method 1

a mechanism accessible from the exterior side of the container wall to compress the compression sleeve against the interior side of the container wall

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11686401B2Valve stem assemblies
Publication Date: 2023.06.27 JOHNSON TODD
  • US11686401B2 patent drawing
  • US11686401B2 patent drawing
  • US11686401B2 patent drawing

AI summary

A valve stem having a hollow tube and a compression sleeve mounted to the hollow tube; wherein the hollow tube and compression sleeve are partially insertable through a container wall opening from an exterior side of the container wall through to an interior side of the container wall, and a mechanism accessible from the exterior side of the container wall to compress the compression sleeve against the interior side of the container wall.