Clamping Device Centrifugal Counterweights High Speed

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Solution Overview

Problem

Clamping devices fail to maintain reliable clamping at high revolution speeds due to centrifugal forces causing the device to open, leading to unreliable fixation of components.

Innovation Solution

Incorporation of centrifugal force counterweights in the cavities of the clamping device, which are designed to be pushed outwards by centrifugal forces, causing the receptacle to close and enhancing the clamping force, allowing reliable clamping even at speeds up to 250,000 revolutions/min.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If radial compressive forces are applied to deform the base element for clamping, then the receptacle opens to allow component insertion, but at high revolution speeds the centrifugal forces cause the clamping device to open and lose reliable clamping

Engineering Contradiction:
Improvecomponent insertionVSAvoidclamping reliability at high speeds
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Centrifugal force counterweights are provided in the cavities to counteract the harmful centrifugal forces. When the clamping device rotates, the counterweights are pushed outwards by centrifugal forces, causing the regions between them to bend inwards and close the receptacle, thereby maintaining clamping force even at high revolution speeds of up to 250,000 revolutions/min

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The harmful centrifugal forces that tend to open the clamping device at high speeds are converted into a beneficial effect. The counterweights utilize these centrifugal forces to generate an inwards bending moment on the base element, which actively closes and secures the receptacle, transforming the destabilizing force into a clamping mechanism

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable clamping and strengthens the clamping force at high rotation speeds by utilizing centrifugal force counterweights that deform the base element to maintain a secure press fit, effectively addressing the issue of clamping device instability at high speeds.

Implementation Method 1

If the clamping device according to the invention is set in rotation, the centrifugal force counterweights are pushed outwards due to the centrifugal forces that occur with the result that the regions lying between them are bent inwards, and so the receptacle closes

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

the base element being elastically deformable by radial compressive forces which are applied from the outside in the region of the cavities such that a component to be clamped can be pushed into the receptacle, and by reducing or releasing the radial compressive forces can be elastically deformed back in order to create a pressure connection with the component to be clamped

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS8141884B2Clamping device
Publication Date: 2012.03.27 SCHUNK GMBH & CO KG
  • US8141884B2 patent drawing
  • US8141884B2 patent drawing
  • US8141884B2 patent drawing

AI summary

The invention relates to a clamping device which comprises a base, having a center holding fixture for a structural component to be clamped and a plurality of cavities arranged around the holding fixture. The base can be elastically deformed in such a manner by radial compressive forces applied from the outside in the area of the cavities that a structural component to be clamped can be inserted in the holding fixture and can be elastically returned to its former shape by reducing or releasing the radial forces, thereby establishing a pressure connection with the structural component to be clamped. The invention is characterized in that centrifugal counterweights are provided inside the cavities.